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Share Leanmanufacturing focuses on eliminating waste and optimizing processes to achieve maximum efficiency and expediency. This means bottlenecks are in many ways the natural adversaries of lean principles. This is because there are so many types of bottlenecks in manufacturing and causes that can lead to their development.
Its an essential tool for continuous improvement in Lean and Six Sigma environments and is equally valuable wherever theres a need for root cause analysis. This blog provides a guide to using the fishbone diagram in manufacturing. It explores how to create a fishbone diagram and how the fishbone fits within Leanmanufacturing.
The leanmanufacturing methodology chiefly revolves around minimizing production times and raising efficiency by eliminating waste. In this post, we go through the 8 principal wastes in leanmanufacturing and see how manufacturing software can help to address them. What is waste in leanmanufacturing?
Leanmanufacturing tools help you organize workspaces and fix problems before they can slow you down. What is leanmanufacturing? Leanmanufacturing is all about working smarter, not harder.
By involving production workers in caring for manufacturing equipment, it leverages the skills in the maintenance function, enabling preventive maintenance and higher levels of equipment care. This blog introduces TPM and describes the 8 principles or pillars on which it operates. What is total productive maintenance?
Share In the realm of manufacturing, idle time refers to any period when resources — whether machines, employees, or production lines — are available but not actively engaged in value-adding tasks. What is idle time in a manufacturing environment? Refine processes : Apply leanmanufacturing techniques to eliminate waste.
It’s easy for manufacturing managers to become fixated on the big picture, visualizing every aspect of their operations as cells in a spreadsheet. The idea behind it is simple, but it can have a tremendous impact on leanmanufacturing efforts as well as ongoing process improvement. What is a Gemba walk in manufacturing?
In the ongoing pursuit of increased efficiency and improved profit margins, leanmanufacturing is one of the most impactful practices that organizations have adopted over the past several decades – and its influence remains significant to this day. What is leanmanufacturing?
Share Uneven customer demand creates significant challenges for manufacturers: increased overtime, excess inventory, and wasted labor, among other obstacles. Instead, production leveling or Heijunka offers a proactive solution rooted in Leanmanufacturing. Launch a pilot line , gather real-time data, and iterate.
Continuous improvement programs: Ongoing efforts such as leanmanufacturing implementation, maintenance kaizen events and root cause analysis sessions can help pinpoint systemic barriers to improved wrench time. Asset accessibility improvements: Optimizing layouts can minimize travel time and make it easier for technicians to work.
This is why many manufacturers and production facilities have a dedicated maintenance supervisor on staff to oversee these mission-critical tasks. Share Keeping track of your facility’s maintenance operations is a big job, and one that shouldn’t be taken lightly.
There are three essential prerequisites for setting and measuring manufacturing KPIs – a consistent process, clear standards, and the tools to measure. Read on in the Epicor blog.
By providing a framework for considering every aspect of manufacturing, they help teams avoid latching on to the first possible cause. Using the 6 M’s in manufacturing has been shown to increase success at identifying and addressing root causes. What are the 6 M’s of manufacturing? These are: 1. Contact us to learn more.
Takt time is a key concept in leanmanufacturing and process management, representing the rate at which a finished product needs to be completed in order to meet customer demand. Takt time is a key concept in leanmanufacturing […] The post What Is Takt Time and How to Use It? What is takt time?
Share Synchronizing manufacturing operations helps eliminate waste and increase efficiency. This blog explains kanban in manufacturing. Kanban is one of the most important tools in Leanmanufacturing. It’s also very visual, letting supervisors and workers quickly see the current status of manufacturing orders.
While the primary goal in maintenance strategy is to keep machines running, it also impacts larger corporate objectives such as leanmanufacturing initiatives or overall equipment effectiveness (OEE). For example, lean processes focus on reducing waste. This starts with strategic alignment.
Share One of the tenets of leanmanufacturing is that goods should flow like water through production. That flow is smoothed by determining the takt time and configuring manufacturing to achieve it. This blog explains takt time in manufacturing.
Small and medium-sized manufacturers with successful supply chains rely heavily on robust production planning. Optimizing the production plan, which takes into account the manufacturing process from raw materials to finished goods, can enhance a company’s operational efficiency, cost savings, and customer satisfaction.
Process improvement in manufacturing is not just about tweaking a few procedures. It involves a holistic approach, integrating time-tested methodologies such as leanmanufacturing, Six Sigma, and Kaizen, with cutting-edge solutions like manufacturing ERP software. What is process improvement?
Share Artificial intelligence, predictive maintenance and digital twins are just some of the new things happening in manufacturing right now. Most, though, are still trying to make sense of this digital transformation in manufacturing. In this blog, we’ll examine the change that’s underway and the key technologies driving it.
Share Most manufacturers are very focused on efficiency. Defining effectiveness in manufacturing Being effective is about achieving desired results. Defining efficiency in manufacturing In manufacturing, efficiency is generally a matter of resource utilization, because this maximizes the output-to-input ratio.
Maintenance in manufacturing is a many-faceted undertaking, comprising an extensive toolset of tactics and practices. The Alpha Strike rapid improvement event is built on the Kaizen event foundation, drawing from continuous improvement and Kaizen leanmanufacturing principles to drive analysis, action and results.
Share Some manufacturing businesses make for stock, others make to order, and a number do a little of both. The first two are considered “push” and “pull” manufacturing respectively, while the third is a hybrid approach. Understanding push systems In push manufacturing work is scheduled through the factory based on forecast demand.
Leanmanufacturing is as relevant today as it ever was, but it is evolving. Meanwhile, digitalization is one of the most talked about trends in modern manufacturing, but in its goals – minimizing waste and maximizing productivity – it could be said to be an extension of Lean. So how does it help my bottom line?
A Pareto analysis is often displayed as a bar chart and it’s widely used in quality, maintenance and leanmanufacturing. You’ll often see a Pareto chart in the manufacturing industry being used to explain why problems are being prioritized and addressed in the order they are. What is a Pareto chart?
Leanmanufacturing is much more than a collection of tools. Operating a truly Lean facility requires a Lean mindset, which is only achieved by developing a Lean culture. In this blog, we address why culture matters. We explore how you can recognize a Lean culture and the benefits of developing one.
” Yasenchak has written more than 45 papers and blogs on “ Keeping Up With ISO ” over the years to help small mold builder and molders across the U.S. Leanmanufacturing, ISO certification and employee quality certification. stay in business. Reducing cost and waste = increased productivity and profitability.
With digital transformation taking hold across industry and manufacturing, the metals industry is no exception. Digital transformation in the metals industry — and across manufacturing — is occurring for a number of reasons. Leanmanufacturing. Greater integration and insight in supply chain and inventory functions.
Once the supply chain experiences challenges, manufacturers will almost immediately see higher prices, longer delivery times and extended resource time to make alternate plans and maintain customer relations. enables — must be the new normal for any business that intends to be proactive and competitive in today’s manufacturing landscape.
Read Our Blog. Why should manufacturers in Australia invest in Digital Transformation for effective production? Digital transformation is expanding in the entire manufacturing sector. Many businesses have started to experience the long-term advantages of manufacturing automation in Australia. Let's take a look at it.
Successful manufacturers aren’t satisfied if their production is simply meeting goals – they want more. They ask themselves the tough questions outlined in the blog below.
Successful manufacturers aren’t satisfied if their production is simply meeting goals – they want more. They ask themselves the tough questions outlined in the blog below.
Share If your manufacturing facility relies on compressed air to power tools, equipment or processes, its vital to maintain these systems in optimal working condition. Any leaks, worn-out parts or improperly calibrated components can have a significant domino effect throughout your operations.
Read the blog to learn more Modern production technology is not just about streamlining complexity, it’s about ensuring quality and accountability as well.
This blog is about the importance of safety in maintenance operations, because industrial maintenance safety is as important as the safety of everyone else in the factory. OSHA regulations relate to aspects of manufacturing such as guarding, use of personal protective equipment (PPE) and warning signs.
A digital twin of manufacturing processes makes it easier to identify and correct trouble spots and inefficiencies, and much more. Read the Epicor blog.
The purpose of quality control in manufacturing is to prevent this from happening. This blog explores quality control practices in manufacturing. What is quality control in manufacturing? Rather, it leverages quality control practices in manufacturing for the benefit of the organization.
Share Adopting leanmanufacturing increases focus on equipment changeovers. These are periods when there’s no production and lean often accentuates their impact by increasing their frequency. What is SMED in manufacturing? SMED in manufacturing addresses the time wasted when performing changeovers.
This article from Inductive Automations blog came my way the other day. It is a good look at the current state of MES and Lean. Using MES Powered By Ignition To Accelerate LeanManufacturing Goals by Danny Haskell, NeoMatrix, Inc., Ill highlight a few topics. Check it out yourself. guest author.
Share Value stream mapping (VSM) is a core component of leanmanufacturing. In practice, value stream mapping in the manufacturing industry starts with a current state map, which illustrates existing material and information flows throughout the organization. Waste identification = reduced costs First up is waste identification.
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