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OverallEquipmentEffectiveness or OEE is a KPI that measures how effectively machines and equipment in a manufacturing facility are operating. Tracking the OEE allows for the identification of potential issues that may be impacting production efficiency.
Share In the realm of manufacturing, idle time refers to any period when resources — whether machines, employees, or production lines — are available but not actively engaged in value-adding tasks. What is idle time in a manufacturing environment? Refine processes : Apply lean manufacturing techniques to eliminate waste.
Share Uneven customer demand creates significant challenges for manufacturers: increased overtime, excess inventory, and wasted labor, among other obstacles. Instead, production leveling or Heijunka offers a proactive solution rooted in Lean manufacturing. IIoT sensors track equipment health, changeover times, and throughput.
Share Total productive maintenance (TPM) is a practical and effective means of raising OverallEquipmentEffectiveness (OEE). This blog introduces TPM and describes the 8 principles or pillars on which it operates. TPM is a proactive maintenance methodology that’s complementary to Lean manufacturing.
While the primary goal in maintenance strategy is to keep machines running, it also impacts larger corporate objectives such as lean manufacturing initiatives or overallequipmenteffectiveness (OEE). This starts with strategic alignment. For example, lean processes focus on reducing waste.
The purpose of this blog is to let the maintenance department know how they can influence FPY and why they should seek out opportunities to do that. In OEE quality performance is expressed in time whereas the FPY calculation uses number of units, but given a fixed part production rate, these two are interchangeable.
Read Our Blog. How does OEE Help in the Food Manufacturing Industry? OverallEquipmentEffectiveness (OEE) is the go-to metric for food manufacturing facilities to recognise losses and benchmarking advancement toward improving throughput performance. Why OEE Is Critical for Food Industry.
Share One of the tenets of lean manufacturing is that goods should flow like water through production. That flow is smoothed by determining the takt time and configuring manufacturing to achieve it. This blog explains takt time in manufacturing.
For a company to be a world-class manufacturer, this should be around 85%, which is the gold standard. Smart Manufacturing Layers. Smart manufacturing, sometimes synonymous with connected factory, industry 4.0, aims to achieve optimal efficiency in manufacturing by digitally transforming the operations.
For years, manufacturers have been investing in transformative industrial technology—but it isn’t about finding anything new, so much as learning how to apply what we have. Sooner rather than later, we should begin to see a payoff in accelerated manufacturing efficiency. OverallEquipmentEffectiveness (OEE) also increases with AI.
While good news for airlines, this is putting the aerospace parts manufacturing industry under intense sustained pressure. Some will come from extending the life of assets already in place, and the rest by increasing the availability of existing equipment. This blog reviews the maintenance challenges in aircraft part manufacturing.
Manufacturing encompasses a diverse and wide array of processes, industries, and raw materials. Yet all manufacturers everywhere share a common enemy: Unplanned Downtime, which harms productivity, asset health, brand reputation & dotted line. How can Predictive Maintenance as a Service be a gamechanger for Manufacturing?
Process manufacturers typically operate in data-rich environments and know their plants inside out. Even if this information exists within the manufacturing ecosystem, the plant maintenance and operational heads don’t really know how to use it to achieve optimum plant productivity. . appeared first on Infinite Uptime Blog.
That quantifies maintenance effectiveness, and perhaps of greater importance, it drives behaviors that lead to increased success. This blog is about ways of measuring maintenance performance. In manufacturing, KPIs often relate to output. Need help improving your manufacturing maintenance effectiveness?
This is the idea behind the Total EffectiveEquipment Performance metric: to see what is theoretically possible and then identify ways of moving towards that ideal. TEEP has similarities with OEE, but is less widely known and used. This blog starts out by asking, what is TEEP? Why is TEEP important for manufacturing?
This blog explores how a close look at energy consumption will help achieve higher operational efficiency in manufacturing. It also looks at the potential impact in terms of green manufacturing practices and discusses how the maintenance team can contribute to these efforts. The next step is an energy audit.
Unexpected failures of manufacturing technology can cause serious headaches for organizations. In this piece, we’ll examine the foundation and applications of AI in predictive maintenance, dive into common use cases, and explore some key benefits of AI in manufacturing efforts. How is AI used in manufacturing and maintenance.
Share Plant layouts impact everything from lead and cycle time to product quality, process repeatability, and overall cost. These layouts, also called shops, map the route taken by products through the manufacturing process. A job shop focuses on the result of manufacturing processes the job rather than the individual steps involved.
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