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From small job shops to large captive operations, it is now common to find connected devices offering instant feedback loops, increasingly underpinned by artificial intelligence (AI). Our May, 2025 print edition offers five stories that unpack data-driven manufacturing and showcase its role in a variety of shop settings.
Isaac Trevino, MMT EAB member and business development manager for Best Tool and Engineering (BTE) shares his top article picks. BTE is a custom supplier of plastic components, offering in-house design and manufacturing of plastic injection molds, as well as tools and fixtures for vibration and hot plate welding.
Modular tooling assemblies can be a major advantage for shops that need flexibility or specialized tooling. You’ve heard it before: Machine, spindle interface, tool holder and tooling choices must all come together in synergy to get the most out of your production.
A article we recently posted describes many ways that machining and additivemanufacturing (AM) go together. Namely: Do machining providers and additivemanufacturing go together? Should machineshops adopt AM? To this extent, the article’s title was valid, and still is.
Each case study typically follows a format that presents: A problem: The specific challenge or issue faced by a moldmaking shop. Take a look at our most-viewed case studies from 2023 — perhaps one of these problems may resonate with your own shop: 5. Read the full article. Read the full article.
The article delves into the important attributes distinguishing the Mitsubishi drive: wide power ranges for diverse uses, sophisticated motion control for smooth accuracy, and integrated safety measures to guarantee operational security. kW to 1 kW) is perfect for precise applications like micro-machining and tiny robots.
In this article, we will review how Allen-Bradley drives enable users to maximize their ROI. This helps reduce machine footprint, optimize panel space, and simplify machine design, configuration, operation, and maintenance.
James Marzilli started his shop in 2011 on a dare from his wife Lee Anne Marzilli. In the years since, they have built the shop into a component and prototype manufacturer for high-end clients in the aerospace, medical and defense industries. This was especially apparent in the shop’s tooling management.
When contemplating automation, it is easy to envision a robot moving material from point A to point B, parts coming out of a machine and being ferried by conveyors to the next step, or pallet changers reloading fresh stock back into a machine. Utilizing the U.S. Since 2014, however, its total spending had been steadily declining.
Machine tool monitoring is not really just machine tool monitoring. When the activity report from a machine tool monitoring system shows a particular machine being out of cycle for an unexpected stretch of time, the cause of that lost productivity typically is not the machine itself. Yes, says Ellis.
A donut-shaped machine tool component called the AKZ FDS adapter illustrates the increasingly intricate links between additivemanufacturing (AM) and CNC machining. A version of this article was our cover story in the December 2022 issue of Modern MachineShop. The adapter still gets machined.
There has been a shift in how the manufacturing industry thinks about automation. With no end in sight to the labor shortage, automation is becoming a necessity, especially for smaller manufacturers. Automation is no longer optional for these manufacturers. Finally, we have a story from Athena Manufacturing.
At the Massachusetts Institute of Technology (MIT) there is a new course offering entitled, AI for Computational Design and Manufacturing. The course runs for five days and according to the syllabus includes the following: Learning how AI can be used in a manufacturing workflow for process optimization and control.
This article explores what makes the Kinetix 7000 the ideal choice for industries requiring high-speed, high-torque motion control. Shop for PowerFlex 7000 Servo Drives Here The Kinetix 6000, on the other hand, focuses on small, multi-axis motion control and is designed for lowto mid-range power applications.
By pairing a Productive Robotics OB7 cobot with this Haas DS-30Y, Above All CNC can now machine 10 to 15 of these parts for bear-resistant containers overnight. Parts for a line of these canisters are manufactured at Above All CNC , a Goleta, California, machineshop founded in 2016.
Endobotics first filed a lawsuit against the company in early 2019, followed by additional suits in 2020. In addition to the robotics systems, the plant has general-utility medical, lab, assembly/manufacturing, plant support and material-handling assets. In December 2020, the U.S.
3D measurement tools are available that combine the measurement capabilities of a portable coordinate measuring machine (CMM) with the noncontact functionality of a laser line probe. When polishing in the past, workers would have to step away from their place on the shop floor to measure molds on a fixed CMM.
While some manufacturers feel an understandable degree of anxiety over being acquired by a larger company, success stories abound when larger machineshops with canny owners build on the strengths of their acquisitions. While it has three- and four-axis machines, it primarily works with five-axis machining centers.
Has your shop employed an automation solution — a process, technology or strategy that led to increased production, improved quality or lights-out machining — that you believe could help the cause of American manufacturing? Engineering (the shop profiled in our cover feature), implement dramatic changes swiftly.
This is the fourth and final installment in our series of articles. Well, that sounds good, in theory, but where is the “weakest link” in your shop? After all, you run a mold shop and your mix is constantly changing. The fact that the constraint moves in your shop is common. wait a second.
The majority of a manufacturing facility’s energy is expended in the use of fans and motors to run dust collection equipment. Through the use of sensors, controls and automation, manufacturers can reduce energy consumption by about 50%-to-80% using new technology,” said David Bohrer , president, Hastings Air Energy Control.
We didn’t make you wait until the of the article because we believe your time is important). This happens frequently in beverage production facilities, because compressed air is always available in manufacturing, but the effort required to provide it is rarely ever questioned. compressed air. Surprise!
Harish shares his company’s initiatives which are empowering customers and all industry professionals with knowledge and solutions Customer delight The purpose statement of Micromatic Machine Tools (MMT) reads as: Co-create Customer Success Nurture Entrepreneur Enrich Lives. Like human beings, CNC machines also break down occasionally.
Universal Robots provides cobots for applications including palletizing, welding, machine tending, assembly, dispensing, finishing, and material handling. The cobot industry has grown as part of the digital transformation of the manufacturing industry. Source: Universal Robots In 2017, only 2.8% with positioning accuracy of +/- 0.02
With its robust electrical features, advanced control technologies, and seamless integration capabilities, the 1336 PLUS II Drive allows for smooth retrofitting of outdated systems across various sectors, including manufacturing, HVAC, renewable energy, and material handling. horsepower.
Future-proofing automation systems have become a crucial concern for manufacturers as industries change and automation needs increase in complexity. In this article, we have discussed its various features along with some of the example modules.
ATM houses 160 employees (and looking for new talent) in a main 150,000-square-foot manufacturing facility and another 15,000-square-foot hard milling facility on the company’s 10-acre property. ATM designs and manufactures complex, precision, multi-cavity molds for the plastic injection molding industry.
This article explores how the PowerFlex drives boost productivity across different industrial sectors and why they have become an indispensable motor control solution in modern engineering. This helps increase equipment/machine uptime by reducing/eliminating unplanned downtimes, which results in enhancedsystem production.
The cover of MoldMaking Technology ’s June issue, a full feature story in the June issue and online, a video feature filmed at your shop to accompany the article (which appears online and is shown at the Amerimold Expo Leadtime Leader booth) and a guest spot on MMT Chats. A couple of shops already have! Absolutely!
This article deep-dives into the features of the PowerFlex 40P. The global adaptability highlights its design for Original Equipment Manufacturers and end users. Compact Design The PowerFlex 40P drive has zero stacking capability, allowing installation with no additional space between drives for ambient temperatures up to 40C.
PACON’s strenuous adherence to quality standards enables it to manufacture mission-critical parts, such as the housing for the MOXIE experiment box on NASA’s Mars 2020 Perseverance Rover. Even a Top Shop can benefit from process refinement, and in the four years since Pacon Mfg, Inc.
The hybrid CNC machine tool is an idea that continues to advance. Applications are not so widespread that hybrid machines are found in typical job shops, but applications are numerous enough to offer an expanding market that continues to be served. The hybrid machine tool is, in one sense, a niche technology.
From workflow efficiencies to cutting-edge tooling strategies, this roundup highlights the top articles that made an impact last month. MMT Chats: Mastering Mold Shop Sales Strategies Learn to navigate empowered buyers, balance technical skills and relationships, customize onboarding, foster team collaboration and measure sales success.
This special annual issue is the perfect companion when deciding on that next equipment investment or upgrade, alternative process or new strategy, or shopping around for an outside service. The first step is to understand your costs and the potential benefits of the new technology or service.
In the world of metalworking and CNC machining, we see this kind of facilitation made possible through digital tools such as CAD and CAM software that enable ideas to manifest into real-world solutions. But, as you’ll read, the story of RapAdapt is about much more than only the digital manufacturing tools.
” In addition to elections taking place across the planet, NASA’s Artemis II is scheduled to take humans on a flyby of the moon. Modern MachineShop’s January 2024 cover. But given the rapid advance of machining automation that our writers focus on every day, it feels like the right time.
There is a greater risk of cybersecurity attack against operational technology (OT) targets as machines become integrated with information technology (IT) systems. Manufacturers and industrial automation companies need to remain vigilant and on alert for potential cybersecurity attacks. The rise of Industry 4.0 How can risk be lowered?
When 3D printing contract manufacturer Cumberland Additive recently acquired the metal additivemanufacturing operations of Stratasys Direct, the move doubled the company’s number of metal additivemanufacturing (AM) machines and gave the company an additional production facility in its home region of Austin, Texas.
The company isn’t looking to sell fabricators on every press brake tool that exists — WILA wants to prevent tooling just sitting unused at a shop. marking the first step in transforming WILA into a future manufacturing facility. Case in point, for one customer, WILA saved them $30,000 worth of tooling purchases regarding a project.
Article by James Robinson, Vice President Services, Asia Pacific, SYSPRO In the fast-paced manufacturing world, it can be challenging for companies to stay ahead of the curve and remain competitive. In addition, data discovery can help manufacturers identify new business opportunities.
Throughout the years, Modern MachineShop has written extensively about Electrical Discharge Machining (EDM). EDM is capable of machining complex shapes in hard materials. From the process of buying a wire EDM to 3D printed parts and beyond, here are ten of the most read EDM articles from Modern MachineShop.
Modern manufacturing has paved the way for improved machinability, enhanced machine efficiency, and superior quality products. Modern manufacturing technology started with the Industrial Revolution that spanned from the eighteenth to the nineteenth century. It is a crucial way of getting the most from your CNC machines.
The Current State of AI in Complex Discrete Manufacturing AI clearly has staying power and will continue to gain momentum as new use cases and applications are discovered. The complex discrete manufacturing industry is already making strides in AI adoption. 43% of factory operations leaders predict a similar increase in AI spending.
This article explores five PowerFlex 520 series hidden gems, particularly those that increase energy efficiency, control precision, and productivity. Shop PowerFlex 523 Drives Here Volts-per-Hertz (VHz) control offers a reliable method for simple and general applications where speed regulation is not a concern.
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