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The devil is in the data – harnessing AI and predictive technologies to drive resilience in an era of connectivity These year-end predictions stories always seemed like some sort of journalist fill-in piece to me. I seldom did them as a magazine editor. Although I have written two so far for other publications.
Fortunately, I left that position to become a senior editor at Control Engineering magazine never learning how it all worked out. ATS), a leading industrial maintenance, technology and parts services provider. PredictiveMaintenance: Using data analytics to predict potential equipment failures and proactively order spare parts.
Share Improvingmaintenance efficiency and effectiveness requires discipline and organization. Whiteboards, cards and spreadsheets may have had their place, but manufacturers who are serious about improving their competitive position should look to one tool, a computerized maintenance management system (CMMS).
Often, machine troubleshooting is regarded as an art rather than an essential maintenance technician skill. This leads to inconsistency in how equipment failure is addressed, which impacts operational efficiency. This blog outlines a structured approach to maintenance troubleshooting.
Predictivemaintenance uses data to enhance the performance of manufacturing equipment. It involves collecting information from sensors in the machinery, analyzing this data to detect any issues, and using predictive models to anticipate potential problems. How to implement predictivemaintenance in manufacturing 1.
Source: Agility Robotics As an early investor in Agility Robotics, now one of the world’s leading manufacturers of humanoid robots, I’ve watched as humanoids have evolved from a fascinating concept to reality over the past five years. Think about how humans work in manufacturing environments today.
Soft manufacturing demand was the primary cause of the decline. Tim Dawson, vice-president of research for industrial automation at Interact Analysis, in a conversation with Manufacturing AUTOMATION , discusses current global trends in motion control. Additionally, there is a growing need to create more flexible conveying lines.
The automaker will also help Boston Dynamics grow by integrating its manufacturing capabilities with Boston Dynamics. Hyundai said it is already deploying Spot robots for industrial inspection and predictivemaintenance at its facilities. . | Source: Boston Dynamics Boston Dynamics Inc. At the time, the Waltham, Mass.-based
Share Field maintenance refers to performing maintenance work on remote assets. This might be attending to breakdowns, performing planned maintenance or tending to any other aspect of setting up and running equipment in distant locations. What is industrial field maintenance? Reactive maintenance (i.e.,
Digital manufacturing stresses factory networks in ways their designers never dreamed of. You might be pulling ahead of competitors using cloud applications like predictivemaintenance or “digital twins” that simulate the effects of changes. By some accounts, manufacturing was the most attacked industry in 2021.
Share Total productive maintenance (TPM) is a practical and effective means of raising Overall Equipment Effectiveness (OEE). By involving production workers in caring for manufacturing equipment, it leverages the skills in the maintenance function, enabling preventive maintenance and higher levels of equipment care.
As the world stands on the brink of a robotics revolution, 2025 promises to be a transformative year for this technology, redefining how industries operate, interact, and innovate. Let us dive into the top strategic imperatives shaping this robotic renaissance and discover how they are carving the road to a transformative 2025.
How can consistent machinemaintenancereduce downtime and improve product quality? You should pay close attention to how environmental and product factors affect machine wear. You can avoid unexpected repairs and keep your equipment operating at peak efficiency. that may require specialized upkeep.
Companies are leveraging AI not just to streamline operations and reduce costs but also to implement predictivemaintenance, ensuring machinery runs optimally with minimal downtime. But how is this revolution unfolding? And what are the key challenges and opportunities in Industrial AI? The Biggest Shift? The Result?
Share Industrial machinery and equipment maintenance is an essential activity but seldom gets the attention or investment given to production. One consequence is to leave maintenance data in silos, making it harder than it should be to implement effective maintenance strategies and optimize spare part inventories.
The company claims that generative and predictive AI are enhancing efficiency by 30%, reducing maintenance costs by 50%, and expediting decision-making by 70%. (I I don’t know how they can measure the last one and the first two are huge numbers. But I will buy that there should be measurable improvements.)
Share Industrial maintenance is about more than fixing machines. Its about building a culture of shared responsibility and operational excellence that helps improve efficiency, reduce downtime and keep staff motivated. Maintenance leaders play a critical role in creating, sustaining and improving this culture on a large scale.
Share Long celebrated as the “Workshop of the World,” Philadelphia’s manufacturing spirit continues to evolve, innovate, and drive economic growth. Despite shifting global dynamics and economic pressures, the manufacturing sector here adapts with resilience and ingenuity.
How does the company cater to the specific needs of the aerospace industry in India, given its demand for high precision and challenging materials? Customized Tooling Solutions We work closely with aerospace manufacturers to develop tailored solutions that optimize productivity and maintain the highest quality standards.
Questions remain: How much of the term metaverse is simply marketing covering a vacuum? From the release: Manufacturers among first to benefit from convergence of physical and virtual processes to improve product-design cycles and factory of the future initiatives. This is an interesting topic for discussion.
For manufacturers, adopting digital twins often starts with the foundation that is already present with data living within existing machines, processes, and the knowledge of the workforce. No matter where you stand on trade policy, theres no denying that manufacturing is in a challenging moment. The good news?
This article explores how the PowerFlex drives boost productivity across different industrial sectors and why they have become an indispensable motor control solution in modern engineering. Leveraging this technology enables managers and maintenance teams to make data-driven decisions and schedule maintenance work as necessary.
Share Boilers generate steam, hot water and a long list of manufacturing processes. As pressure vessels, their maintenance and safety should always be a top priority, closely followed by ensuring they comply with applicable regulations, including those for emissions, and are operating efficiently. Here’s an overview of their functions.
The pitch was, where and why manufacturing businesses need to adopt AI to remain relevant and boost productivity. The conversation took a turn into how can companies find a use and a market with the huge installed base of assets. This data could be used for predictive and preventive maintenance. Entytle, Inc.
Share Keeping track of your facility’s maintenance operations is a big job, and one that shouldn’t be taken lightly. This is why many manufacturers and production facilities have a dedicated maintenance supervisor on staff to oversee these mission-critical tasks.
To shed light on this growing market, Universal Robots A/S, or UR, recently asked nearly 1,200 manufacturers across North America and Europe how they use the technology and how they plan to invest in the future. They came from various industries, primarily manufacturing, healthcare, food and beverage, and automotive.
For manufacturing, this means greater support for smart factories, where robotics and automation systems rely on constant connectivity to optimize workflows and reduce downtime. In manufacturing, eSIM-powered IoT devices monitor machinery on production lines, identifying potential issues such as overheating or component wear.
My last post detailed vulnerability problems resulting from connected assets (the basis of my renaming the blog Manufacturing Connection in 2013). This post contains news that show the impossibility of managing a modern manufacturing enterprise without connected assets. It will be interesting to see how this initiative comes off.
Share Uneven customer demand creates significant challenges for manufacturers: increased overtime, excess inventory, and wasted labor, among other obstacles. Instead, production leveling or Heijunka offers a proactive solution rooted in Lean manufacturing. Pitch , the standard interval at which work is released.
How Industry 4.0 It would make sense that companies would need to work on managing and improving their assets continuously, especially given how quickly-paced today's industrial marketplaces are. In this blog, we will check out the influence of manufacturing 4.0 Read Our Blog. Influence Today's Asset Management.
Share Optimizing inventory for maintenance, repair and operations (MRO) is one of the hardest challenges for managers involved in asset care. In industrial MRO, applications include inventory optimization, predictivemaintenance and demand forecasting, task optimization and human practice augmentation.
Non-destructive testing (NDT) plays a pivotal role in ensuring the safety, reliability, and sustainability of critical infrastructure and manufactured products. AI , robotics , and digital twins are not only enhancing testing precision but also enabling faster, more efficient manufacturing and quality control processes.
Image: Gorodenkoff/shutterstock.com How a private mobile network can help manufacturers in Australia overcome their biggest challenges. Manufacturers in Australia and around the world are facing mounting pressure to boost profitability amid high inflation, rising interest rates, and escalating energy costs. technologies.
Performing the right maintenance work at the proper time is critical if you want to avoid unexpected shutdowns and get the highest levels of efficiency from your machinery. This is why developing a clear-cut equipment maintenance schedule for technicians to follow is so important.
To avoid potentially serious and expensive problems, industrial furnace cleaning, servicing and repair should be covered by a preventive maintenance program. This blog explores the reasons and methods for doing so and provides a checklist for manufacturers seeking to upgrade their efforts.
Share Chicago has long stood as a cornerstone of American manufacturing, fueling the Midwests industrial rise and helping shape the national economy. The citys manufacturing sector characterized by resilience and adaptability worthy of Chicagos City of Big Shoulders nickname remains vibrant. billion in 2023 to $12.5
ROI can be maximized by improving the efficiency of operations, simplifying drive installation and commissioning, minimizing system downtime, and reducing maintenance costs. In this article, we will review how Allen-Bradley drives enable users to maximize their ROI.
As the push for digitalization continues across all industries, data is increasingly becoming the lifeblood of modern manufacturing. Different areas of the manufacturing process already produce and leverage huge quantities of data in a variety of ways. All images provided by Siemens.
Manufacturers are in strict saving-mode, hoping to emerge from this potential crisis mostly unscathed. While the end of 2024 suggested a growing focus on humanoid robotics and further advancements in AI, automation technologies have taken a backseat in current plans for Canadian manufacturers. More manufacturing moving to the U.S.A.?
RSM Australia supports manufacturing businesses by providing a range of advisory services to help them capitalise on opportunities. Image: Quality Stock Arts/stock.adobe.com Experts from RSM Australia share insights on the key trends and growth opportunities Australian manufacturers should capitalise on in 2025.
Today’s news concerns a collaboration (ahem) of Xaba , developers of xCognition, the first AI-driven robotics and CNC machine controller, and Rolleri Holding SpA focused on the development of a cognitive, autonomous collaborative robot (cobot) workcell for welding operations in manufacturing.
That’s the conclusion of a new report by Gecko Robotics and Rho Impact , which studied how these technologies could reduce the environmental impact of critical infrastructure by bringing them into the digital world. He writes about technology, manufacturing, and aerospace. off the road, according to Gecko Robotics and Rho Impact.
These advanced coatings and sealants provide: Self-cleaning properties, reducing the need for maintenance. Improved adhesion and flexibility, making them ideal for challenging surfaces. Meanwhile, industry consolidation is reshaping the competitive landscape. Withstand extreme temperature fluctuations, ensuring stability over time.
How Artificial Intelligence is revolutionising Industry 4.0. This transformation was caused due to the improvements in manufacturing technology, which has always welcomed new innovations. One of them is Artificial Intelligence in manufacturing industry 4.0. Why Do You Need AI Manufacturing? Read Our Blog.
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