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Leveraging the OT edge to navigate process manufacturing

Control Engineering

Process manufacturing, DCS, cloud insights. The cost and complexity of accessing the critical data connected to the distributed control system (DCS) is a challenge for process manufacturers. Visibility of control and optimization data in real-time. The DCS is evolving, empowering worker skillsets.

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A new future for process control systems

Control Engineering

Process control insights. Distributed control systems (DCSs) are at the heart of process manufacturing operations and have evolved to focus on digitalization. This flexibility and openness to change will allow them to add new functions easily. Adapting for the future.

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Fero Labs Redefines Trust in AI for Industrial Live Predictions

Gary Mintchell

Fero Labs has developed software to help certain types of process manufacturing plants improve quality output economically when given a random mix of feedstock. I wrote about the company last August— A Better Way to Control Process Quality. But, would anyone trust yet another advanced process control system?

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Plant instrumentation and controls: Issues and drivers

Control Engineering

Figure 4: The “bathtub curve” hazard function (blue, upper solid line) is a combination of a decreasing hazard of early failure (red dotted line) and an increasing hazard of wear-out failure (yellow dotted line), plus some constant hazard of random failure (green, lower solid line). Courtesy: Yokogawa. Courtesy: Yokogawa.

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Smarter, safer working with control of work

Control Engineering

Process safety insights Evaluating potential hazards based on likelihood and severity is crucial for implementing safety instrumented functions (SIFs) that reduce risks and are assigned safety integrity levels (SILs). These functions are assigned a safety integrity level (SIL), representing the level of risk reduction they provide.

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Welcoming safety over Ethernet to the field

Control Engineering

Process control and safety connection of file devices in the process industry has long relied on analogue 4-20mA technology. Today, the safety infrastructure from the field device to the controller is built separately from the infrastructure required for process control. Increased flexibility.

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Taking a different approach to DCS upgrades

Control Engineering

In the past, upgrading a distributed control system (DCS) typically involved ripping out the old system and replacing it with a new one from a different vendor, or undergoing a hardware or software upgrade. So, there are some practical steps that plant owners and operators should take when considering future process control strategies.