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Share The fishbone diagram is a simple yet powerful tool for determining the root cause of problems like breakdowns and scrap parts. This blog provides a guide to using the fishbone diagram in manufacturing. It explores how to create a fishbone diagram and how the fishbone fits within Lean manufacturing.
Please welcome back Ellie Gabel to the 21st Century Tech Blog. However, manufacturers struggle to reach sustainability goals and recycling rates continue to lag. When discarded, aluminum intermixes with other materials, such as steel, cardboard and plastic, reducing its ability to be reused. She is a big fan of Richard Dawkins.
Manufacturers can contribute to corporate and global sustainability goals by building an intelligent plant to better manage energy, waste, and materials. Monitoring inventory for consumables, packaging, and scrap. Monitoring inventory for consumables, packaging, and scrap. Cisco ManufacturingBlog.
This blog is part of a series for Women’s History Month to highlight women who are making an impact on the manufacturing industry. Sarah Dvorak didn’t originally plan on a career in manufacturing, but her first career was not a good fit.
Articulated robots, along with the growing use of collaborative robots (cobots), are essential to modern manufacturing operations. Many manufacturers handle this by contracting with a specialist. In manufacturing, industrial robotics refers to machines that move through free space, following a path thats usually pre-programmed.
Businesses that reduce waste in manufacturing increase their margins and shrink their environmental impact. An important strategy for reducing waste is to implement predictive maintenance. What is predictive maintenance, and how does it help with reducing waste in manufacturing? Continue reading to learn more.
Manufacturers are recognizing that they will have to re-shore manufacturing, improve efficiency, and redesign plants to attract the next generation of employees. Manufacturers often look to the motorsports industry for inspirational speakers for user group meetings. The same holds true in manufacturing.
The only way to succeed is to keep looking for ways to do things better, which is what fuels the drive for optimization of manufacturing processes. Optimizing a manufacturing process is like fine-tuning a race car. This blog dives into the subject of manufacturing optimization. What is process optimization?
A Pareto analysis is often displayed as a bar chart and it’s widely used in quality, maintenance and lean manufacturing. You’ll often see a Pareto chart in the manufacturing industry being used to explain why problems are being prioritized and addressed in the order they are. What is a Pareto chart? Rank the causes by magnitude.
Share When product doesn’t meet the required standard it’s usually either scrapped or reworked. That’s why manufacturers serious about eliminating waste strive for Zero Defect Manufacturing. As a quality Mmanagement concept, Zero Defect Manufacturing underpins Lean and Six Sigma thinking. Both are expensive.
The purpose of this blog is to let the maintenance department know how they can influence FPY and why they should seek out opportunities to do that. First pass yield example Working through the formula with numbers from a hypothetical manufacturing process will illustrate how it should be used. What is first pass yield?
Share Availability, quality and performance are essential indicators of manufacturing performance, and all can be enhanced with industrial remote monitoring. This blog explains what the term means and introduces the technology involved. This enables quick responses that reduce unplanned downtime and improve OEE.
Companies are swapping to greener technologies and reducing their carbon emissions, and the market is responding. For production facilities, this means upgrading your manufacturing processes and maintenance tasks. You might have heard this referred to as “eco-friendly” or “green” manufacturing in the past.
Even small improvements in industrial energy efficiency can yield significant cost savings, reduce emissions and support sustainability goals. This blog explores how a close look at energy consumption will help achieve higher operational efficiency in manufacturing. The next step is an energy audit.
This blog explains what that is and how it helps. Managers understand this, and in most organizations, they’ve implemented some form of maintenance to reduce the risk of these unplanned events. No longer focused on preventing unplanned downtime and reducing costs, in precision maintenance there’s an emphasis on making improvements.
Share No manufacturing business will be successful for long without keeping a very close eye on costs. While there are a host of business functions, each with its own costs, the number that matters most in terms of profitability is the Total Manufacturing Cost. It begins by answering the question, “What is Total Manufacturing Cost?”
Share Artificial intelligence, predictive maintenance and digital twins are just some of the new things happening in manufacturing right now. Most, though, are still trying to make sense of this digital transformation in manufacturing. In this blog, we’ll examine the change that’s underway and the key technologies driving it.
Share Minimizing unplanned downtime should be a priority in every manufacturing plant. This blog explores the topic of machine downtime and gives readers some tools for finding and addressing the root causes. Machine downtime gives supervisors and managers fits because it reduces available capacity.
Maintenance in manufacturing is a many-faceted undertaking, comprising an extensive toolset of tactics and practices. The Alpha Strike rapid improvement event is built on the Kaizen event foundation, drawing from continuous improvement and Kaizen lean manufacturing principles to drive analysis, action and results. How can ATS help?
Read Our Blog. How does OEE Help in the Food Manufacturing Industry? Overall Equipment Effectiveness (OEE) is the go-to metric for food manufacturing facilities to recognise losses and benchmarking advancement toward improving throughput performance. It's used to figure out what percentage of manufacturing time is productive.
The purpose of quality control in manufacturing is to prevent this from happening. This blog explores quality control practices in manufacturing. What is quality control in manufacturing? Rather, it leverages quality control practices in manufacturing for the benefit of the organization.
Share Value stream mapping (VSM) is a core component of lean manufacturing. It helps companies identify waste, streamline processes and reduce costs. In practice, value stream mapping in the manufacturing industry starts with a current state map, which illustrates existing material and information flows throughout the organization.
By consistently refining processes, businesses can reduce costs, enhance responsiveness, and increase overall capacity, all while boosting customer satisfaction. This blog is the first in a three-part series introducing CMTCs approach to operational best practices through continuous improvement. Nothing more, nothing less.
While this approach may have worked well for some, recent developments in open standards, AI, and the need to share data across systems are leading A&D manufacturers to choose open-architecture systems from various providers. Companies had to scrap all the work that was done and start again from scratch.
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