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Cycletime is the time it takes to complete a single manufacturing operation. It is a manufacturing KPI used to measure the efficiency of specific production processes and to discover and eliminate bottlenecks. What is cycletime? appeared first on Blog for Manufacturers and Distributors.
Share Lean manufacturing focuses on eliminating waste and optimizing processes to achieve maximum efficiency and expediency. This is why conducting a bottleneck analysis in lean manufacturing operations is such a critical step for manufacturers to take. What is bottleneck analysis?
Share Manufacturing execution systems (MES) and enterprise resource planning (ERP) tools both play critical roles in production line performance. Enterprise resource planning and manufacturing execution systems often handle similar data sets, which can lead to unintended duplication and wasted time. First is data formatting.
Techniques like work sampling can provide helpful observational data to support wrench time analysis and improvement. Asset accessibility improvements: Optimizing layouts can minimize travel time and make it easier for technicians to work. Cross-training staff: Training staff in multiple skill sets can increase overall wrench time.
Gearbox manufacturer SEAT Componentes needed to automate the unloading of 18,000 machined gears a day at its plant in Spain to guarantee the quality of the parts. The business challenge SEAT is a manufacturer of gearboxes for the Volkswagen Group plants in Europe, Asia, and America. Cobots aid in the gearbox manufacturing process.
This blog is about the machine data collection process. It includes machine production data such as quantities processed, cycletimes achieved, yields or measurement and other inspection results. It can also cover operational information such as run time and down time. What is machine data?
Share One of the tenets of lean manufacturing is that goods should flow like water through production. That flow is smoothed by determining the takt time and configuring manufacturing to achieve it. This blog explains takt time in manufacturing.
The only way to succeed is to keep looking for ways to do things better, which is what fuels the drive for optimization of manufacturing processes. Optimizing a manufacturing process is like fine-tuning a race car. This blog dives into the subject of manufacturing optimization. What is process optimization?
Batch production is a manufacturing process in which a group or “batch” of identical products go through production steps together. This reduces cycletimes per product and enables goods to be manufactured flexibly in large quantities. You can also listen to this article: What is Batch Production?
Share Innovation is essential for sustained success in manufacturing. This blog looks at the potential impact of quantum computing in manufacturing, addressing applications, challenges and its relationship to artificial intelligence (AI). Quantum computing can process far greater volumes of sensor data in less time.
TM25S provides a keen eye in the factory In a very different example of industrial digitalization, electronics manufacturer Quanta is inspecting the quality of its products using the TM25S , an AI-enabled robot from its subsidiary, Techman Robot. Editor’s note: This blog reposted with permission from NVIDIA.
Digital transformation is impacting manufacturers across every industry, and automotive manufacturing is no exception. The technology driving digital transformation in automotive industry manufacturing represents a vast scope of enhancements to existing concepts such as automation, maintenance, data collection and more.
Read Our Blog. How does OEE Help in the Food Manufacturing Industry? Overall Equipment Effectiveness (OEE) is the go-to metric for food manufacturing facilities to recognise losses and benchmarking advancement toward improving throughput performance. It's used to figure out what percentage of manufacturingtime is productive.
Partner Delight The company’s mission is to be a partner of choice for its customers, Original Equipment Manufacturers, Channel Partners and Suppliers through sustained Superior performance. This included print advertising in magazines related to metal-working manufacturing sector, and annual publications by related Industry associations.
Please welcome a new contributor to 21st Century Tech Blog, David Madden. Even after COVID-19 passes the problem of global supply chain bottlenecks may remain as geopolitics, climate change and other issues further challenge the business model that led to offshoring of so much of North America’s manufacturing in the last 40 years.
In addition, IQVIA adds automation, with AI/ML, and other advanced capabilities to accelerate the cycletime of users’ workflow and increase the accuracy, efficiency, and productivity of their tasks by providing recommendations.
Share Plant layouts impact everything from lead and cycletime to product quality, process repeatability, and overall cost. These layouts, also called shops, map the route taken by products through the manufacturing process. When it comes to selecting a shop type, companies must consider both internal and external factors.
Robots are changing the manufacturing industry and will continue to do so throughout the coming years. Robotics in Manufacturing. Robotics in Manufacturing. The introduction of robot integration became a breakthrough innovation for manufacturing industries. Table of Contents: History of Robotics. History of Robotics.
The floor plan for Figure AI’s BotQ manufacturing facility. The company said BotQs first-generation production line will be capable of manufacturing up to 12,000 robots per year. The company said BotQs first-generation production line will be capable of manufacturing up to 12,000 robots per year. Figure AI Inc.
Share Value stream mapping (VSM) is a core component of lean manufacturing. In practice, value stream mapping in the manufacturing industry starts with a current state map, which illustrates existing material and information flows throughout the organization. Lean manufacturing value stream mapping identifies eight types of waste.
Below, well discuss work samplinginoperations management, detailing its methodologies, benefits, and integration with lean manufacturing principles to enhance operational efficiency and supportprocess improvement. What iswork samplingin manufacturing?
Share Discrete manufacturing involves creating products by assembling individual, tangible parts. The production lines in discrete manufacturing produce products that are similar but not identical. What is discrete manufacturing? Discrete manufacturing produces distinct items from standardized parts or components.
In some cases, failure indicators are obvious cycletimes may increase, or packaging errors such as improper seals or structural damage may occur. Expected life spans are based on equipment manufacturer testing and documentation. The longer a machine runs without maintenance, however, the higher the chance of failure.
This blog is the first in a three-part series introducing CMTCs approach to operational best practices through continuous improvement. Continuous improvement is the process of systematically identifying and eliminating waste within your manufacturing and administrative processes, workflows, and services.
Share In manufacturing, hydraulic presses are commonly used for forming, punching and molding parts in scenarios that apply stable hydraulic force. Conversely, neglecting maintenancecan result in slow cycletimes, safety hazards, and potential breakdowns. Preventive maintenance also promotes cost-effective operations.
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