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One of the most important ways time can have an impact on the profitability of any manufacturing operation is understanding the concept of cycletime. Keeping a close eye on cycletime can be the key to help manufacturers improve their throughput, lower their operating costs and remain competitive in the marketplace.
Source: Schütte Corp. Structural rigidity, rapid wheel change — five, 12 or 24-wheel magazine — and a high-torque, high-speed grinding spindle — up to 24,000 rpm — minimize cycletimes while producing high-quality tools and parts. Schütte Corp. Accelerations up to 1 g, and speeds up to 48 m/min.
Source: Realtime Robotics Realtime Robotics today announced that Valiant TMS will integrate its Optimization-as-a-Service offering with customers’ manufacturing operations. “They can reap the benefits without wasting hours of their team’s time.” Valiant TMS is integrating robot motion optimization as a service.
Source: Realtime Robotics. Our Optimization solution is already helping several manufacturing companies to reduce cycletimes and improve productivity,” Carlin stated. a laboratory automation company. ” “What Realtime is doing is a massive gear change in deploying automation,” Lehtonen added.
Automate 2025 took over Huntington Place Convention Centre in Detroit, Mich. from May 12 to 16, bringing more than 40,000 individuals together to celebrate the automation industry and assess the next generation of solutions being brought to market. Innovative Automation, DataRealm Inc.,
Source: Chevalier Machinery Inc. ’s FCL-130RP high-precision CNC lathe is designed for small-part automation. The FCL-130RP is engineered to meet the rising demand for space-efficient, automated and high-speed turning solutions across industries. Chevalier Machinery Inc. With a machine length of 70.9"
Source: Open Mind Technologies A Tale of Two Facilities With a skilled workforce of over 850 employees spanning 14 manufacturing facilities across the Northeast U.S. Over time, Evans Industries has invested in several five-axis DMG MORI machine tools to maintain the tolerances needed for parts like this aluminum structure.
Source: Universal Robots Universal Robots has announced early access to its Direct Torque Control technology for collaborative robots. The technology gives researchers and developers real-time control of all the joints in a UR cobot at 500 Hz, with no custom stack required. But UR isn’t the only company experiencing slower sales.
The future of automation is in making robotics accessible and valuable in all manufacturing settings. Source (All images) | GrayMatter Robotics We all know moldmaking is high-precision, so the finishing touches can often make all the difference. The operator is still very much involved.
These automated guided vehicles (AGVs) at DMG MORI’s assembly plant in Tortona, Italy, will soon serve as active transport systems to guide DMG MORI’s universal turning centers through different stages of the assembly process. Like the steady pace of these AGVs — which travel approximately 1.77
Source: Realtime Robotics While conventional manufacturing involves robots working along a well-defined production line, software can enable multiple robots to work together more closely without collision for more complex and flexible processes. The Optimization system generates motion plans and avoids collisions in multi-robot workcells.
Source: FAULHABER STIWA is an experienced developer of compact mechatronic systems that can perform a series of consecutive product steps autonomously. Compact automation can be essential for end users that want to automate but don’t have the space for a large system. . “The existing machine was 10 m [32.8
Source: ABB Inc. Source: ABB Inc. Operators can choose from a wide range of ABB robots to handle various applications for electric vehicles (EV), hybrid and traditional car production — spanning from press automation, body-in-white, EV battery construction and final assembly.
Source | Mazak Mazak’s Integrex j-200 and j-200S NEO horizontal multitasking machines feature single and twin-turning spindle versions with milling spindles to significantly shorten cycletimes and provide single-setup part processing.
Mold builders can seize opportunities in medical manufacturing as demand for precision molds grows, driven by miniaturization, LSR use and auto-injectables, to name a few, requiring advanced machining, automation and tight-tolerance molding. Source: M.R.
Source: CloudNC CloudNC announces the launch of CAM Assist CycleTime Estimator, a tool designed to accelerate the CNC machining estimation process and eliminate bottlenecks in the quoting workflow.
These automated cobot systems provide shops with a variety of ways to be productive, providing more resilience and more throughput. The touch sensing and seam tracking features on the Miller Copilot make welding automation easier and more effective than ever. The mission is automation for anyone, anywhere,” Healy said.
Credit: Eugene Demaitre BOSTON — As factories and warehouses look to automate more of their operations, they need confidence that multiple robots can conduct complex tasks repeatedly, reliably, and safely. From there, the motion planning in single robot cells as well as multirobot cells can be automatically optimized for cycletime.
Source: Realtime Robotics Manufacturing can benefit from increasingly intelligent robots as much as any other industry. “Realtime is helping manufacturers realize the next wave of efficiency improvements necessary to get the most out of their new and existing automation applications.”
This automated robotic cell at MetalQuest frees employees from repetitive, manual tasks. Source: MetalQuest From the earliest days of automation at IMTS featuring a robot hand moving parts, there has been a massive evolution in technology. “What is the definition of automation?” “Here’s an analogy.
Source: COVAL COVAL SAS, a designer, producer, and marketer of vacuum components and systems, has released its latest micro vacuum pump, the MPXS. The new MPXS series is intended to provide manufacturers with an efficient tool for handling non-porous parts at high speeds on robots or automated systems, said COVAL. Apply to speak.
Most of the news I’ve seen on the “automation” side concerns robotics and autonomous mobile vehicles. Named after the popular open-source Arduino platform and development partner ASTOR, Astorino leverages Kawasaki Robotics’ extensive technology expertise, including hardware, firmware, control system, application software and training.
Source: SMW Electronics SMW Autoblok Group yesterday launched its new quick-change PRS Robotic Tool Changer line, which can be combined with a variety of pneumatic grippers and C40 Inductive Couplers for contactless, wear-free energy and signal transmission. The PRS Tool Changer provides contactless energy and signal transmission.
Source: Epson Robots Collaborative robot arms are not as precise or rugged as their industrial cousins, according to the conventional wisdom. If you want high levels of interaction, such as with power and force-limited cobots, you lose precise parts placement and cycletimes. Epson Robots, which claimed to be the No.
ESABs (North Bethesda, MD) RobustFeed AVS ECHO voltage-sensing wire feeder is a new communication technology that allows voltage adjustment at the feeder without a communication/control cable to the power source. AVS-style feeders eliminate the need for a communication/control cable between the power source and the feeder.
Source: Olis Robotics End users turn to automation because it promises consistent work with minimal downtime. During this period, companies are losing out on valuable time and productivity. During this period, companies are losing out on valuable time and productivity.
times faster fieldbus cycle rate than previous models. Source: Kollmorgen Kollmorgen this week released its new PCMM2G programmable motion controller. The company said this scalable controller offers simple integration with systems based on the Kollmorgen Automation Suite as well as with third-party devices.
Source | Zahoransky Automation & Molds GmbH Zahoransky Automation & Molds GmbH presents its solutions for the manufacturing of plastic-based medical products, including primary packaging, such as pre-filled syringes or vials, systems for drug delivery or dialysis device components.
Source: Yaskawa CHICAGO — Yaskawa Motoman last week showed several offerings bundling its robots with vision and controls to help manufacturers adopt automation. Source: Yaskawa Smart Pendant v3.0 Yaskawa’s AR1440 robot in a demonstration welding workcell. These six-axis robots can handle payloads of 8 to 25 kg (17.6
Source: Epson Epson America Inc. “These new SCARA robots are powerful, automation solutions with a low total cost of ownership, expanding opportunities for our partners.” “These new SCARA robots are powerful, automation solutions with a low total cost of ownership, expanding opportunities for our partners.”
Source | System 3R System 3R highlights its WorkPartner 1+ (WPT 1+) for manufacturers in need of flexible automation. The modular automation system is suited for moldmaking needs such as milling, EDM and laser micromachining applications. The company says these systems shorten lead times and maximize ROI.
Source: Mobile Industrial Robots Autonomous mobile robots, or AMRs, are among the systems benefitting from the latest advances in artificial intelligence. Palletizing is a more straightforward workflow to automate than each picking, Dumas said. MiR has worked with Logitrans on the automated pallet jack.
Source: Solomon Solomon Technology Corp. “NVIDIA’s advanced AI and robotics tools will enhance our product capabilities in 3D machine vision, robotics control, and augmented intelligence, helping drive greater innovation in industrial automation.” NVIDIA expands collaborations Last month, RGo Robotics Inc.
Source | Mantle Mantle’s automated toolmaking system combines CNC machining, advanced 3D printing, industry-standard tool steels and advanced software to streamline moldmaking, creating precision tooling with the accuracy, surface finish and durability demanded for tooling.
Source: Flexxbotics Flexxbotics has announced that its robotic technology is now compatible with FOBA Laser Marking + Engraving products for machine tending. “With Flexxbotics and FOBA together, customers can optimize cycletime, expand capacity, and increase profit per part.”
GrayMatter automated manually intensive tasks at Lawrence Brothers. Source: GrayMatter Robotics Like businesses in other industries, U.S. manufacturers face widening labor shortfalls and need automation to help fill those gaps. GrayMatter Robotics today announced that it has raised $45 million in Series B funding.
Recently, Tormach introduced its new 1500MX CNC mill that can be operated with the ZA6 industrial robot via the company’s free and open source PathPilot ® control software. The phrase describes fully automating production runs of machined goods, so no one is needed to oversee the CNCs producing them.
Source | DTI Q: Diversified Technologies International (DTI) applies a disciplined and systematic approach to simulation iterations for mold processes and design from a plastics point of view. The settings of our simulation are driven by material characterization, target cycletime and decoupled molding techniques.
Source: Caron Engineering Inc. Caron Engineering showcases its latest technology for automation, tool monitoring and process control. An upcoming automation release, MiConnect Technology, is also on display.
Use automated or mechanized high-precision cutting processes to prepare material. However, they also increase filler metal consumption, welding time, heat input and risk of distortion. Fast Recall This relatively simply fixture boosts repeatability and lowers cycletime. Below are a few suggestions.
Retention Above All Material sourcing became a universal challenge in the aftermath of the pandemic, affecting East Coast Precision just as much as other shops.
Gearbox manufacturer SEAT Componentes needed to automate the unloading of 18,000 machined gears a day at its plant in Spain to guarantee the quality of the parts. As a result, the company has reduced errors, improved worker safety, and now has a team prepared to take on new automation projects. and Skoda. UR robot arms transfer parts.
Source: Way of the Mill LLC Reader Question: We do a mix of small-batch and high-volume production for our customers. However, for some jobs it doesn’t seem to make sense to invest the time into setting these up. The type of automation you have (for example, a robot loading a chuck or a pallet system) also changes this equation.
ProPlastics was experiencing a lack of real-time production visibility, and it was wasting time and risking quality. Investment in an advanced monitoring system has saved time, ensured quality and improved quoting. " Smart Mold Identification At the heart of this system is an automatic tool identification technology.
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