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Our May, 2025 print edition offers five stories that unpack data-driven manufacturing and showcase its role in a variety of shop settings. Let’s start with AI’s role in discrete part manufacturing — a topic prone to wildly varying interpretations within our industry. And at the center of it all is data.
Aerospace and Defense (A&D) manufacturers face unique challenges: constant design updates, strict quality and compliance standards. These intricacies make A&D manufacturing vastly different from other industries. Designed for Complex Workflows A&D manufacturers dont focus on high-volume, repetitive production.
The Internet is littered with articles about Industry 4.0. For example, with digital twins and modular flexible systems. is interoperability for mobile cyber-physical systems. is interoperability for mobile cyber-physical systems. 2) Manufacturing logistics. 2) Manufacturing logistics.
There is so much data in the manufacturing process it is often overlooked. When we think of manufacturing, we often think about the tangible production of a product as the primary goal. Areas within manufacturing like procurement, operations, and engineering all generate an abundance of consumable data waiting to be utilized.
Moreover, given that data sharing is fundamental for future-oriented, smart manufacturing, modern control systems now use standardized, technology-agnostic communications protocols for more integrated communications between PLCs, HMIs and SCADA.
How to automate insights Automation continues to enable manufacturing efficiency with fewer experienced workers available, Control Engineering explains in the “How to automate” August 2023 print and digital edition.
Explore strategies for gaining stakeholder buy-in on MES platform upgrades. Production scheduling insights A Farmer Brothers facility in Northlake, TX adopted a new manufacturingexecutionsystem (MES) for the purpose of production schedule optimization. Can you please give a brief description of the project?
Digital transformation insights Digital transformation enables manufacturing companies to accelerate business growth through digital technologies to transform operations. Transforming manufacturing with digital tools can help companies become sustainable, socially responsible and profitable. AI is everywhere.
Learning Objectives Understand how manufacturingexecutionsystems (MES) and edge computing can resolve challenges related to integrating automation and other applications. Learn the 4 ways a modern MES makes automation more effective. A modern MES makes automation more effective in four primary ways.
MES and automation and control systems work together to ensure the steps are executed properly and completely before moving on to the next step. Properly deploying an MES can result in reductions in material and labor costs, productivity and batch yield increases and reduction in material waste.
Supervisory control and data acquisition (SCADA) systems as we knew them are gone. The next generation of solutions has arrived, paving the way for advanced manufacturing. Open system architecture describes eliminating vendor dependence often associated with early and proprietary SCADA systems. To fulfill Industry 4.0
Control Engineering’s top 5 content over the past week covered PLC programming, MES integration, device lifecycle management and more. Links to each article below. Benefits of integrating a MESsystem with SCADA. PLC programming dos and don’ts to consider. Simplifying device lifecycle management.
The Current State of AI in Complex Discrete Manufacturing AI clearly has staying power and will continue to gain momentum as new use cases and applications are discovered. The complex discrete manufacturing industry is already making strides in AI adoption. For example, a computer vision system can be trained to recognize “perfection.”
Grantek created a solution for SiO2 Materials Science , which was scaling up its production process and also investing in an enterprise resource planning (ERP) system. To get maximum value out of the ERP, they wanted to implement a manufacturingexecutionsystem (MES) to improve work-order handling and reconciliation.
Links to each article below. The impact of new technologies on automation and digitalization system architectures Digital telecommunication evolution has been rapid over the past several years and is providing near real-time communication. On Mondays, see the top 5 articles of the prior week. See video. Link to other parts.
Transferring knowledge is a key component for manufacturing jobs and it is often incomplete, leaving new workers at a disadvantage. A people-centered approach to digital transformation can help process manufacturers enhance knowledge transfer and empower workers at all levels of the organization. Digital transformation insights.
Automation helps manufacturers expand when skilled workers are unavailable. Manufacturers can prepare to respond to threats that extend beyond their organization, often targeting their vendors and supply chain, Deken said. Original equipment manufacturers (OEMs) can achieve better profitability, productivity, and customer satisfaction.
Smart manufacturing insights Smart manufacturing can provide many benefits for companies, but many haven’t embraced it because they don’t know how to take the first step, or they aren’t sure about its potential benefits. are helping transform the manufacturing industries back into an economic powerhouse.
Manufacturing AI insights The integration of AI into discrete manufacturing aligns with the concept of Industry 4.0, The future of AI in manufacturing will be able to help with machine learning algorithms to reduce downtime, improve efficiency and extend equipment lifecycles.
How does OEE Help in the Food Manufacturing Industry? Overall Equipment Effectiveness (OEE) is the go-to metric for food manufacturing facilities to recognise losses and benchmarking advancement toward improving throughput performance. It's used to figure out what percentage of manufacturing time is productive. Read Our Blog.
Learning Objectives Learn about new cybersecurity concerns that emerge when connecting manufacturingsystems such as SCADA to enterprise IT networks. Using advanced analytics Harnessing data through advanced analytics gives manufacturers real-time visibility into their plant floor operations.
Learn more on MES and edge computing by seeing the related webcast, article and other resources. Edge and cloud MES insights Control Engineering webcast on industrial edge computing and MES included many audience questions. 5 Control Engineering webcast, “Bridging the Gap: Edge to Cloud MES,” archived for a year.
Learning Objectives Understand how autonomous mobile robots (AMRs) can help manufacturers. AMR insights Autonomous mobile robots (AMRs) can play a key role in manufacturing because of their name: They’re autonomous and do not require constant human intervention the way an automated guided vehicle (AGV) would.
Improving asset, materials management with ERP system A materials science company contracted a system integrator to help them develop and implement enterprise resource planning (ERP) system as well as a manufacturingexecutionsystem (MES) that could work together and improve operations.
Manufacturingexecutionsystem software provides better performance visibility to improve machine fleets, locally or globally. Emulate3D software, ArmorKinetix Servos and Plex manufacturingexecutionsystem (MES) software help packaging machine builders, system integrators and end-users, as well as those in other industries.
ManufacturingExecutionSystem (MES) Enhancements: Barcoded Traveler Report s – New to the Web UI: You can now generate and print a paper Barcoded Traveler Report – an outline of a Work Order that can stay with the part and physically move through the shop floor, from one work center to another, based on what operation needs to be performed.
Industrial control system (ICS) insights Connected plants have the potential to transform manufacturing industries by bringing real-time data through an industrial control system (ICS). There are dozens of protocols that can be used to transfer data between systems.
Manufacturing digitalization: Think differently, working smarter. Manufacturers can change how they operate and make better decisions with automation and controls, but it requires a different mindset and approach. See six growth opportunities for manufacturers. OT threat detection and research benefits for manufacturers.
When automation lifecycle support ends The predominant driver for control system modernizations has always been hardware and software obsolescence and end of lifecycle support. As a result, manufacturer support becomes more expensive and may even cease altogether. This is sometimes referred to as “depreciation.”
Learning Objectives Understand how a material handling focus can help manufacturers, distribution centers and warehouses. Warehousing, distribution center insights A material handling focus can help manufacturers, distribution centers and warehouses, as Siemens explained at ProMat 2023. Review ProMat 2023 Siemens product announcements.
During the scoping phase, it was understood the quality systems would still need further definition in the future, as it pertained to record-keeping and data security. It was generally preferred to utilize the same system for plant level control as accessibility to historians.
Learn about an example of prescriptive data analytics that provided manufacturing benefits. Related data analytics articles. Relate articles in this data analytics series are: – Webcast preview: What is just enough industrial data analysis? Answers fit into and apply to the manufacturing triangle of constraints.
A: That’s a very common question, and many of the clients we help are looking to get some basic data from their manufacturing floor. Q: Is it possible for Exor to synchronize HMI and supervisory control and data acquisition (SCADA) systems? What are your suggestions?
Today, with SCADA being so easy to implement and taking on more analytic functions, it has become the staple for every serious manufacturer. Below find 7 key SCADA developments critical for manufacturers to know today. Northbound integration: Modern SCADA systems are vast repositories of data and layered analytics.
Bundy Group , an investment bank and advisory firm, provides an update on mergers & acquisitions and capital placement activity for companies that address the manufacturing and plant management fields. This acquisition further advances Advantive’s commitment to driving innovation in the manufacturing and distribution lifecycle.
By integrating data, connectivity and human skills, connected worker platforms not only address the challenges factories face today, but are helping shape manufacturing’s future. The seamless flow of real-time data across these systems improves coordination and streamlines the decision-making process, further bolstering productivity.
It’s the right paradigm for manufacturing,” said Mike Bowers, chief architect at FairCom (Sandy, Utah). “I I strongly believe that MQTT will do for manufacturing what the Internet did for everything else.” I believe MQTT will truly transform manufacturing and make it so much cheaper and faster and more agile.
Companies today are looking to bring their systems into the modern age and be able to obtain real-time manufacturing data at the machine level without manual intervention. They also want to bring everyone onto the same system while reducing training and licensing costs. Introducing ERP connectivity in manufacturing operations
So, I ran a Lean article for issue 1 revisiting the topic at times throughout my 10 years as editor there. This article from Inductive Automations blog came my way the other day. It is a good look at the current state of MES and Lean. Ill highlight a few topics. Check it out yourself. guest author. guest author.
The vertical software business is projected to grow at over 11% a year through 2030, and a recent article by Forbes called SaaS vertical applications the next wave in business software. Theres less risk and cost for companies that dont want to maintain their own on-premise systems and IT teams. Thats true for manufacturing in general.
Add-on instructions (AOIs) and Device Level Ring (DLR), CIP Security and MES/ERP Integration, Time-Sensitive Networking (TSN) and Phased Motion Technology, Load Observer and Anti-Backlash Control are five lesser-known but powerful features that may not be known to everyone using these drives.
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