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I've discussed this topic with Joe several times. For example, how can we develop common workholding solutions for the various machined parts we produce? While automation is the ultimate goal, improving efficiencies is the first step.
Setting up a new milling operation has many considerations: tooling, toolholding and workholding selections; workpiece source selection (additive preform, casting, forging or wrought stock); tool path generation; tool life for hard-to-machine materials; and, of course, vibrations. Until then, let’s cut metal!
Hermle’s Five-Axis Summit included presentations on various five-axis topics ranging from controls to part planning to automation. The event included participation from 30 of Hermle’s partners in five-axis machining, representing software, controls, tooling, workholding and inspection equipment.
Small Shop with Lofty Goals for Workholding and Tooling Unlike Major Tool, Multi-Axis Technologies LLC is a relative newcomer in Kent, Washington. ” The Multi-Axis team is excited to explore IMTS to find the next thing in workholding and cutting tools.
Dr. Mori’s assessment also happened to be on-point for the topics addressed in this month’s cover feature by Associate Editor Nathaniel Fields. Nor is it unfamiliar to our readers. TASC is an automation conference designed for job shops and informed by the experiences of job shop leaders.
The 5-Axis Summit will feature keynote speakers, informative tech talks from industry players, real case studies and success stories from Hermle users and partner exhibitions displaying products in software, workholding, tooling and more. Industry players and those curious to learn more about five-axis machining are invited to the event.
The system is designed to communicate tool length, workholding settings and other information with the main control for unattended production. Define “Green” In our IMTS roundup published this past November , we noted that environmental and sustainability issues are sometimes politically fraught topics in the United States.
Data management is another hot topic. Many still see value in 3+2 setups, especially with efficient workholding solutions. CAD/CAM is a big player here with platforms designed for mold design with the ability to sync up with CNC programming to automate tasks and cut down on manual work.
Photo Credit: Modern Machine Shop In its 96 years of existence, Modern Machine Shop has never explored artificial intelligence (AI) — a wildcard of epic scale — as our central cover topic. ” We also explore AI and AI-adjacent topics in two other articles this month. At least, not yet.”
www.wikussawtech.com Technology Improves Sawing Most often when the topic of increasing rates of production involving sawing operations is discussed the immediate response is to evaluate specific saw parameters, items like blade selection, saw arm feed rates, blade speeds or employee performance.
Today, while plastic pieces are still printed for prototyping tooling and workholding, metal replacement machinery components and actual production parts are possible. When combined with generative design, this enables the manufacture of shapes that can’t be produced any other way, such as weight-saving brackets and supports.
Another topic of focus should be threaded holes. A positional tolerance may influence how you want to approach the part with regards to workholding or number of setups. It may also apply to things like angles that require a fourth axis or could be done with a chamfer tool instead, if minor accommodations can be made.
Metal tooling and workholding is an area where manufacturers can benefit from the untold advantages of additive manufacturing. The CERATIZIT Open Days event took place in April. For CERATIZIT’s team, when working with customers, the impossible is possible — “if you can image it, we can make it.”
Generative design very quickly offers designs that meet requirements and accommodate constraints, which can be invaluable when designing workholding tabs and fixtures. Just spending an hour or two each week on these topics will help you feel like you are making progress,” Sciammarella added.
A workholding hood, covering a Makro-Grip five-axis vise and workpiece blank, attaches to a toolholder in the tool magazine. Environmental and sustainability issues can be politically fraught topics in the U.S. The cell includes automated deburring and CO2 cleaning. The resulting part (left) weighed 45% less.
.” FFG’s strategic partners in CNC controls, spindles, robotics, cutting tools, toolholders, rotary tables, probing, workholding, bar feeding, mist collection, high-pressure coolant and equipment finance were also displaying and presenting various products and machining solutions. LNS North America Inc. ,
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