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Structural rigidity, rapid wheel change — five, 12 or 24-wheel magazine — and a high-torque, high-speed grinding spindle — up to 24,000 rpm — minimize cycletimes while producing high-quality tools and parts. Schütte Corp. The Schutte 335Linear offers a large work area with X-axis of 8.9",
Together with proper CAM software, conical barrel cutters can dramatically reduce cycletimes on finishing passes while maintaining tight tolerances by mapping only a part of the circle (a circle segment) on the end mill. ” “We are shedding cycletime and creating capacity for more orders down the road.”
The post Short CycleTime Challenges For Inline Inspection appeared first on Metrology and Quality News - Online Magazine. An automotive cockpits company specializing in their development and assembly, operating in over 20 locations in more than 10 countries, supplies more than 5 million cockpits units per annum to.
Source | Mazak Mazak’s Integrex j-200 and j-200S NEO horizontal multitasking machines feature single and twin-turning spindle versions with milling spindles to significantly shorten cycletimes and provide single-setup part processing. They also have expanded tool magazine capacities and longer tool lengths.
The post Optimization Service Helps Manufacturers Quickly Reduce Robotic Automation CycleTimes appeared first on Metrology and Quality News - Online Magazine.
This often requires the measured part to be repositioned, leading to longer cycletimes and increased operational costs. The post Keeping Up With Pace of Change In Automotive Quality Control appeared first on Metrology and Quality News - Online Magazine.
The post Integrator Cuts Robot CycleTime By 17% and Programming Time in Half appeared first on Metrology and Quality News - Online Magazine. Realtime Robotics, a leader in collision-free autonomous motion planning for industrial robots, has announced that Valiant TMS, a full-service Industry 4.0
The horizontal Multi-Tasking machines feature single and twin-turning spindle versions with milling spindles to significantly shorten cycletimes and provide single-setup part processing. Tool magazines now accommodate up to 72-tools and allow for maximum tool lengths up to 9.8in (250mm).
As a result of its governed high-speed performance the 601 Series is an invaluable addition in any CNC magazine to accelerate productivity and reduce costs in today’s fast-paced industrial landscape. CycleTimes are routinely reduced 6 to 10 x compared to standard CNC spindles at 6,000 rpm to at most 20,000 rpm.
Before and after energy tests running at the same cycletimes will be performed on installation. The post BROANMAIN ADAPTS TO THE AUTOMATION TIMES appeared first on i4.0 Today Magazine. It is also far safer for the workforce too, emphasises Thomas. For more information visit: broanmainplastics.co.uk
The power to machine difficult materials reduces cycletimes. This large vertical lathe is ideal for industries looking to dramatically reduce cycletime for difficult-to-cut materials. This power and torque make heavy-duty cutting for difficult-to-cut materials possible and can even reduce cycletime by up to 51%.
It also features a large tool magazine with up to 300 pockets, which is an ideal solution for precise 5-axis simultaneous machining in automated production. Thanks to an innovative tool shutter, the chip-to-chip time has been reduced by one second to just 4.5 introduces new INTEGREX j-200 and j-200S NEO models. Mazak Corp.
” He explained that, among other issues like insufficient cooling, improper gate locations can cause warpage and lead to longer cycletimes. ” About the Author Tony Deligio is editor in chief for Plastics Technology magazine, covering injection molding and tooling , among other topics. “It's not even close.”
As a result of the improvements, the sealing design and manufacturing specialist has immediately gained the ability to use the Renishaw SP25M tactile scanning probe, which it's hoped will cut metrology cycletimes by at least one-third when implemented in early 2024.
It maximizes magazine capacity for loading and unloading both parts and electrodes while conserving shop floor space. Shops can start with a single magazine unit, then add one more as production needs change. The modular automation system is suited for moldmaking needs such as milling, EDM and laser micromachining applications.
Centric Visual Boards TM pivot actionable data in a visual-first orientation to ensure robust, consumer-right assortments and product offers, dramatically decreasing assortment development cycletime. Today Magazine. All third-party trademarks are trademarks of their respective owners.
Thanks to the reduction in tool change time by about 15%, it meets high cycletime requirements and thus reduces unproductive downtime. The Bumotec tool magazine with more than 90 tool places as standard has a broken tool sensor working in parallel, just in case.
For example, beneath the hood of a full-sized IntElect are a number of velocity and injection power features that, when used correctly and repeatably by moulding operatives, result in faster cycletimes and more stable start-ups. Reducing a 10 second dry cycletime by just 0.55 Today Magazine.
Engineered specifically for high volume packaging, medical and automotive applications requiring the highest processing precision in the fastest cycletime, Sumitomo (SHI) Demag is accelerating its global expansion of the IntElect platform. Today Magazine. For more information, please visit www.sumitomo-shi-demag.co.uk.
Cast-nylon and plastic components manufacturer Westley Plastics has improved cycletimes and achieved more consistent and efficient 24/7 production after adopting smart technology, which has given the company greater visibility of its manufacturing process. Machine monitoring has also identified and improved cycletimes.
Designed for thin-walled packaging applications, including food packaging with IML, UK Packaging Expert Ashlee Gough witnessed the unveiling at K 2022, when the PAC-E exhibit repeatably manufactured in a sub 2-second cycletime, 2,100+ HDPE beverage caps per minute, with an energy consumption of 0.32kWh/kg. Today Magazine.
Integrating an all-electric machine into production lines, alongside intelligent utilisation of digital tools and automation, combined with investing in training and development, can decrease cycletimes by up to 55% percent. Reducing a 10 second dry cycletime by just 0.55 Reducing a 10 second dry cycletime by just 0.55
MoldMaking Technology Magazine Turns 25 Years Old This year marks the 25th anniversary of MoldMaking Technology magazine! This episode is brought to you by ISCAR with New Ideas for Machining Intelligently. But where does one begin transitioning from cold to hot runners?
all photos) Lexair is featuring four of its products: the Mini Rhinobar bar feeder, Gen 3 Collet Closers, the Unload Pro unloader and a Breuning IRCO Profimat magazine barfeeder. It employs rapid unloading technology to create a continuous flow of material, which can enable lathes to optimize cycletimes. Source: Lexair Inc.
When the OTTOSTAHL GmbH had to replace an old rotary table shot blast machine, the company insisted on short cycletimes, high energy efficiency and relieving the personnel from strenuous and monotonous physical activities. At the same time they consume a lot less energy.
Furthermore, the servo motor achieves a maximum rotation speed of 7,150 r/min which contributes to shorter cycletimes. Today Magazine. The speed response frequency, which indicates the control performance of servo amplifiers, reaches an industry high of 4.0 kHz or greater.
With a high output current, the system also leads to short cycletimes. Today Magazine. It also integrates static and dynamic process monitoring, as well as quality analysis with an advanced SPC feature and data logging capability. The integrated process monitoring offered by this series allows for rigorous quality control.
Siemens Digital Industries Software announced today that Ather Energy, one of India’s foremost electric motorcycle brands, has expanded its adoption of the Siemens Xcelerator portfolio of industry software to help the company reduce its design and engineering cycletime, improve product quality and achieve faster time to market.
The associated 8 Star hot runner nozzle achieves perfect balancing and drool-free start-ups at outstanding cycletimes. This smart and simple adjustment system enables best in class concentricity and wall thickness homogeneity, achieving cycletimes of 4.9 Today Magazine.
LMW focuses on major demanding factors in the market 1) Accuracy & long lasting repeatability 2) Reliability 3) Reduction in cycletime 4) Low cost per component 5) High productivity. All the assembly lines are dust-free and temperature controlled to ensure maximum accuracy.
Therefore, it’s clear that having earlier engineering involvement provides manufacturers with key design support, boosts prototype to production cycletimes and prevents issues that may otherwise arise in the production process.
Additionally, as a result of the IntElect’s parallel movements, cycletimes were on average 15 percent faster. D&G’s skilled operative and tool setter Graeme has observed 20 second cycletimes reduce to 12.5 D&G’s skilled operative and tool setter Graeme has observed 20 second cycletimes reduce to 12.5
Therefore, it’s clear that having earlier engineering involvement provides manufacturers with key design support, boosts prototype to production cycletimes and prevents issues that may otherwise arise in the production process.
By hard coating the raw brake discs with resilient steel and composite materials, the solution will enable Stellantis to significantly increase brake disc durability, reducing emissions pollution by up to 80%; all while keeping cycletimes at a minimum. Today Magazine.
Precision feeding ensures consistent and accurate placement of components, and high-speed performance boosts throughput and minimises cycletimes. Continuous connectivity with real-time alerts and remote-control features keep users updated and in control. Today Magazine.
Arlington Heights, IL) is meeting the growing need to produce a wide variety of components with high metal removal rates, short cycletimes and superior surface finishes. This option is ideal for shops with workpieces that have short machining cycletimes.
For example, the guide explains the importance of monitoring performance, setting and tracking key performance indicators (KPIs) as well as giving suggestions for KPIs, such as total cycletime, system availability, or production schedule attainment. Today Magazine.
This included print advertising in magazines related to metal-working manufacturing sector, and annual publications by related Industry associations. Billboards on streets as well as ads on City Buses during Industry exhibitions, seminars or in-house shows and technical write up in technical magazines also have been effectively used.
Despite the increase in board size, the core cycletime maximum is only 6.5 On the DEK TQ L, the magazine for the optional Smart Pin Placement holds up to 60 pins due to the large board sizes, which is twice as many as on the DEK TQ. The printable area, which measures 560 by 510 millimeters, is 78 percent larger.
In a cycletime of just 17 seconds, this IntElect LSR package manufactures 256 individual 0.06-gram Parallel overlapping functions, including automating the demoulding of parts from the tool using a specially adapted gripper plate, play a significant role in maintaining the 15 second cycletime, adds the LSR and automotive expert.
Perfect for packaging Achieving a dry fast cycletime of less than 4 seconds, launching on the main stand is the IntElectS 220 ton clamp force machine for packaging. In a cycletime of just 19 seconds, this IntElect LSR package will produce 256 individual 15-gram conductor seals with absolute precision and stability.
Capacity for Unusual Tools A new Tool Carry System allows long or large-diameter tools that do not fit the tool magazine to be stored and delivered via pallet change. Faster Multi-Face Machining A direct-drive table on the HMC means indexing the part or fixture from one face to another has less of an impact on cycletime.
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