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Source | EOS EOS ’ industrial 3D printing features metal additive manufacturing (AM) technology for optimizing the production process of injection molded plastic parts. Metal AM improved production by reducing the cooling time of the application by 60% while also preventing part deformation.
The design freedom of polymer/composite additive manufacturing (AM) makes it easy to design different front-facing/insert holding (middle left and right) and rear-facing/handle versions (right) of the claw manual end-of-arm tooling (EOAT) that Zero Tolerance LLC has produced for its own and customer molding operations. Westec Plastics Corp.
Featuring servo motors with absolute encoders boasting 23-bit accuracy and battery backup, this CNC mill eliminates the need for machine referencing, ensuring uninterrupted precision even between power cycles. Cutting feed rates of up to 1200IPM (XY) reduce cycletimes and take advantage of adaptive tool paths.
When paired with fiber lasers, galvo scan heads can minimize point-to-point positioning times, shaving seconds off cycletimes on parts with multiple weld locations. Ideal Figure 2 shows the design and composition of a typical galvo scan head. Figure 1-Laser beam delivery options.
Moreover, as most components are made from oil-based virgin raw materials, they are advancing the depletion of non-renewable sources. It has been estimated that these represent approximately 25%-30% of landfilled medical solid waste.[1] 2] As these products are rarely recyclable at their end of life, they contribute to plastic pollution.
The additive tooling matched identical carbon fiber-reinforced composite tooling in terms of dimensional control, vacuum integrity and true position hole location, while providing improved durability. It also reduced maintenance costs, tool costs (30-40%) and tooling lead times (20-30%).
End-to-End Conformal Cooling Design, Production for Faster CycleTimes, Boosted Part Quality. Cooling is a critical process for plastic injection molds, affecting both cycletime and final part quality, Cimatron notes, but is especially challenging for complex parts when using traditional drilling and milling methods.
Image 1: source: DMG Mori. In the aerospace sector, our Advanced Technology Center (ATC) produces high-quality systems, composites, modules, and components, utilizing some of LMW-manufactured machine tools. October, 2019 Link Q4. Can you share with us the idea of the 4Ps? The first P represents Precision.
Take for example, Mastercam software, that plays a pivotal role in achieving precision and efficiency, offering powerful CAD/CAM solutions that optimize toolpaths, reduce cycletimes, and enable seamless multi-axis machining for intricate geometries.
This reduces cycletimes and enables the production of higher volumes of parts without compromising quality. By improving energy efficiency, companies can also reduce reliance on non-renewable energy sources.
Source (all images) | Edro Engineering and Specialty Steels Plastic waste is a widely debated topic globally. While plastic products offer unique advantages and a lower carbon footprint compared to alternatives, addressing their full life cycle and waste management poses challenges.
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