Mold Making Technology

MAY 11, 2025

Metal AM improved production by reducing the cooling time of the application by 60% while also preventing part deformation. It lowered production costs with a 17% cut in cycle times for the plastic injection moldings. The chemical composition corresponds to 18Ni300 and M300.

Additive manufacturing 52

Additive manufacturing 3D printing Manufacturing Cycle time 52

Manufacturer's Monthly

NOVEMBER 2, 2022

The combination of fast production and short cycle times, and lower costs make these solutions ideal for a variety of applications including: Sand casting. Tooling, including thermoforming, vacuum forming, sheet metal forming, composite tooling, etc. Jigs and fixtures for assembly and manufacturing operations.

3D printing 98

3D printing Robotics Robotics Form 98

Fabricating & Metal Work

MARCH 6, 2023

PowRgrip provides flexibility, versatility and efficiency for manufacturers working with aluminum, exotic alloys and composite materials where error-free machining in the satellite and space industry is at a premium. R ego- USA.com Subscribe to learn the latest in manufacturing.

Composites 52

Composites Fit Cycle time Automation 52

i4.0 today

OCTOBER 18, 2022

Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3D printing technologies. The long fibres within the composite act to reinforce the material, in a similar way to the prestressed steel tendons in reinforced concrete.

3D printing 52

3D printing Composites Additive manufacturing Cycle time 52

i4.0 today

SEPTEMBER 23, 2022

Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3D printing technologies. The long fibres within the composite act to reinforce the material, in a similar way to the prestressed steel tendons in reinforced concrete.

3D printing 52

3D printing Composites Additive manufacturing Cycle time 52

NCMS

MAY 19, 2025

Orion directly addresses challenges in cost, cycle time, and manpower for aircraft inspections. The system currently performs ultrasonic resonance inspections which are highly effective for inspection of bonded materials and composite structures.

Robotics 52

Robotics Robotics Cycle time Composites 52

Mold Making Technology

MAY 11, 2023

The intelligent sensor technology works alongside molding rigid plastics or elastomers and rubbers, neat, unreinforced polymers or composites, and with thermoplastic, thermoset or vitrimer matrices. This is possible with the fully digital system presenting a complete digital thread for every product produced using the system.

Artificial Intelligence 52

Artificial Intelligence Cycle time Composites Process control 52

Modern Machine Shop

MARCH 6, 2025

The process supports the precise addition of material, such as conformal copper areas added to injection mold tooling to improve cycle times. Initially, most applications for MPA had to do with conformal cooling, introducing copper into mold tooling for heat dissipation to improve cycle times.

3D printing 59

3D printing Cycle time Function Additive manufacturing 59

Fabricating & Metal Work

JANUARY 4, 2024

The Model 807-U now features lubrication- and maintenance-free composite bearings on the trunnion mount, a redesigned clevis bolt and a reconfigured base, resulting in the elimination of any hesitation that could compromise the unit’s open/close performance.

Composites 52

Composites Cycle time Robotics Robotics 52

Dinesh Mishra

NOVEMBER 28, 2024

Machining time: A deeper cut can reduce overall machining time but may require more robust tooling and machine capabilities. Optimizing the tool path is crucial for: Reducing cycle time: A well-planned tool path minimizes unnecessary movements and optimizes machining efficiency.

Aerospace 52

Aerospace Electronics Automotive Function 52

Fabricating & Metal Work

DECEMBER 22, 2022

feature an ergonomically designed, lightweight composite housing which reduces tool vibration and is thermal-insulated to prevent cold air transmission to the operator. The Dynastraight Series works on a variety of materials including stainless steel, aluminum, carbon steel, copper, brass, plastic, fiberglass, composites, wood and more.

Robotics 98

Robotics Robotics Composites Automation 98

Mold Making Technology

SEPTEMBER 11, 2023

The basis of the development is the use of spin-off company AIM3D’s composite extrusion modeling (CEM) technology with an ExAM 255 system. The goal of any near-contour cooling of injection molds made out of metals or polymers is to significantly reduce the cycle time. MIM tool produced with the CEM process.

3D printing 52

3D printing Cycle time Function Composites 52

Fabricating & Metal Work

FEBRUARY 12, 2023

While typical engine components are made out of steel and aluminum, eMobility manufacturing also utilizes composites, resins and plastics to machine components. The chemical compositions create temperature resistance to reduce thermal shocks, allowing for high-cutting speeds when machining high alloy steels.

3D printing 84

3D printing Composites Supply Chain Automotive 84

Manufacturer's Monthly

JULY 20, 2022

Compared to the first wheels, which were made by hand with long cycling times, the production process has become highly automated, Denmead said. Carbon fibre wheels incorporate Industry 4.0 PAD printing to enhance the product’s durability and testing. Carbon fibre future.

Industry 4.0 105

Industry 4.0 Industry 4.0 Cycle time Automotive 105

i4.0 today

DECEMBER 13, 2024

From reinventing how quickly engineering change can be executed and managed to adoption of the latest product engineering technology that supports rapid part design, composite part development and wire harness engineering, Siemens Xcelerator has enabled the team to digitally transform its processes.

Composites 52

Composites Cycle time Prototype  Logistics 52

Dinesh Mishra

JANUARY 22, 2025

Recent advancements transforming efficiency and precision include: High-Speed Machining : CNC machines with HSM capabilities deliver faster cutting speeds and tighter tolerances, significantly reducing cycle times.

Industry 4.0 52

Industry 4.0 Industry 4.0 Supply Chain Smart manufacturing 52

i4.0 today

SEPTEMBER 25, 2024

By hard coating the raw brake discs with resilient steel and composite materials, the solution will enable Stellantis to significantly increase brake disc durability, reducing emissions pollution by up to 80%; all while keeping cycle times at a minimum.

Automation 52

Automation Robotics Robotics Additive manufacturing 52

Fabricating & Metal Work

MAY 6, 2024

Featuring servo motors with absolute encoders boasting 23-bit accuracy and battery backup, this CNC mill eliminates the need for machine referencing, ensuring uninterrupted precision even between power cycles. Cutting feed rates of up to 1200IPM (XY) reduce cycle times and take advantage of adaptive tool paths.

Cycle time 52

Cycle time Function Composites Robotics 52

Mold Making Technology

JUNE 19, 2024

The design freedom of polymer/composite additive manufacturing (AM) makes it easy to design different front-facing/insert holding (middle left and right) and rear-facing/handle versions (right) of the claw manual end-of-arm tooling (EOAT) that Zero Tolerance LLC has produced for its own and customer molding operations.

3D printing 52

3D printing Manufacturing Composites Prototype  52

Fabricating & Metal Work

MAY 2, 2023

Also on display will be Airskin technology for safe, fenceless operation of industrial robots when humans are present as well as a large composite 3D printing cell. In the KUKA Automate booth, Loci Robotics will display the possibilities that robotic 3D printing offer by showcasing a composite 3D printing live application.

Automation 52

Automation 3D printing Consumer Goods Robotics 52

Fabricating & Metal Work

DECEMBER 20, 2023

When paired with fiber lasers, galvo scan heads can minimize point-to-point positioning times, shaving seconds off cycle times on parts with multiple weld locations. Ideal Figure 2 shows the design and composition of a typical galvo scan head. SUMMARY Galvo scanning technology offers many benefits for microwelding.

Manufacturing 52

Manufacturing Cycle time Fit Aerospace 52

MEM

MAY 25, 2023

These help to gather useful information about the composition of the waste being used as a feedstock, the level of impurities present as well as detecting any thermal degradation of the materials taking place during chemical recycling processes.

Automation 52

Automation Cycle time Composites Sourcing 52

ATS

JUNE 18, 2019

Materials science Conventionally, the process for optimizing existing alloys and developing new ones involves a lot of trial and error, and significant time and expense. Entire factories will be recreated as digital twins and used for real-time schedule optimization.

Manufacturing 52

Manufacturing Supply Chain Industry 4.0 Industry 4.0 52

Mold Making Technology

NOVEMBER 27, 2022

Here are three steel properties to consider when selecting your next mold material to lower cycle times, and a review of how a new specialty remelted tool steel holds up: Thermal Conductivity. Chemical composition in weight %. Heat Treatment.

Cycle time 105

Cycle time Composites 105

Mold Making Technology

JANUARY 26, 2023

The additive tooling matched identical carbon fiber-reinforced composite tooling in terms of dimensional control, vacuum integrity and true position hole location, while providing improved durability. It also reduced maintenance costs, tool costs (30-40%) and tooling lead times (20-30%). For injection molds, PCS Co. Fraser, Mich.,

Composites 52

Composites 3D printing Cycle time Lead Time 52

MEM

MAY 4, 2023

Cannon Group comprises over 30 companies and is recognized as a world leader in technologies, processing, and molds for polyurethanes (PU), epoxy, and urethane elastomers for the plastics and composites industries. Composite underrun protection shields further safeguard the battery casings.

Automotive 52

Automotive Composites Electronics Cycle time 52

Fabricating & Metal Work

SEPTEMBER 4, 2023

Stäubli Robotics designs solutions from the standpoint of real-world pain points – and metal fabrication shops and manufacturers have their share: labor shortages, higher material costs due to supply chain issues, and the need for higher output and shorter cycle times pose real obstacles.

Robotics 52

Robotics Robotics Cycle time Supply Chain 52

Mold Making Technology

APRIL 7, 2023

“The HTC-45 enables us to push the limits of additive manufactured molds and dies by providing longer wear tool life through better thermal transfer and faster cycle times for molders and die-casters alike,” Jason Murphy, owner and CEO, Next Chapter Manufacturing, says.

3D printing 52

3D printing Cycle time Composites Additive manufacturing 52

Mold Making Technology

JANUARY 26, 2021

Hence, along with a four-cavity tool for the program (to mold two upper and two lower rails), Sturgis also inherited a long molding cycle and elaborate cooling fixtures to help deal with the parts’ tendency to warp. She has provided writing and communications services for the global plastics and composites industries since 1984.

Cycle time 52

Cycle time Automotive Composites 52

Mold Making Technology

DECEMBER 4, 2022

End-to-End Conformal Cooling Design, Production for Faster Cycle Times, Boosted Part Quality. Cooling is a critical process for plastic injection molds, affecting both cycle time and final part quality, Cimatron notes, but is especially challenging for complex parts when using traditional drilling and milling methods.

3D printing 98

3D printing Cycle time Automation Additive manufacturing 98

Dinesh Mishra

NOVEMBER 30, 2023

In the aerospace sector, our Advanced Technology Center (ATC) produces high-quality systems, composites, modules, and components, utilizing some of LMW-manufactured machine tools. The GKD Institute for Technological Resources (GKDITR), a unit of the GKD Charity Trust, relies on LMW’s CNC machine tools for challenging jobs.

Supply Chain 52

Supply Chain Aerospace Automotive Cycle time 52

Dinesh Mishra

SEPTEMBER 22, 2024

There is a growing demand for machine tools capable of processing advanced materials such as composites, ceramics, and high-strength alloys. This capability is crucial for industries such as aerospace, medical sectors aiming to achieve lighter weight, improved durability, and enhanced performance in their products. .

Supply Chain 52

Supply Chain 3D printing Automation Industry 4.0 52

Dinesh Mishra

JANUARY 22, 2025

Lightweight yet rigid designs allow for faster spindle acceleration and deceleration, improving cycle times and reducing wear on machine components. This innovation significantly enhances efficiency and precision by optimizing tool performance and reducing the energy required for machining processes.

Composites 105

Composites Cycle time Aerospace Automation 105

Dinesh Mishra

JANUARY 22, 2025

Additionally, hybrid machining techniques, which combine traditional cutting with additive processes, are reshaping the industry landscape by reducing cycle times and increasing precision. How is the industry adapting to sustainable manufacturing practices, and what specific initiatives are helping to reduce environmental impact?

Composites 59

Composites Cycle time Aerospace Automotive 59

Dinesh Mishra

JANUARY 22, 2025

Take for example, Mastercam software, that plays a pivotal role in achieving precision and efficiency, offering powerful CAD/CAM solutions that optimize toolpaths, reduce cycle times, and enable seamless multi-axis machining for intricate geometries.

Supply Chain 59

Supply Chain Composites Consumer Goods Cycle time 59

Dinesh Mishra

JANUARY 22, 2025

This reduces cycle times and enables the production of higher volumes of parts without compromising quality. High-Speed Machining (HSM) Impact on Efficiency : High-speed machining uses specialized tools and advanced CNC machines to perform metal cutting faster and more efficiently.

3D printing 59

3D printing Industry 4.0 Industry 4.0 Smart manufacturing 59

Mold Making Technology

MAY 18, 2025

Additionally, its improved chemical composition results in a high thermal conductivity value ( see Chart 2 ). While standard 420 grades generally provide satisfactory performance in terms of corrosion resistance, strength and toughness, their lower thermal conductivity can pose challenges for cycle time and thermal management of the mold.

Form 52

Form Composites Cycle time Sourcing 52