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For roboticists, one challenge towers above all others: generalization – the ability to create machines that can adapt to any environment or condition. A team of MIT CSAIL researchers have developed an approach to robot training that could significantly accelerate the deployment of adaptable, intelligent machines in real-world environments.
A article we recently posted describes many ways that machining and additive manufacturing (AM) go together. Namely: Do machining providers and additive manufacturing go together? Should machine shops adopt AM? Part of the reason this expansion made sense for Imperial was its machining expertise.
A donut-shaped machine tool component called the AKZ FDS adapter illustrates the increasingly intricate links between additive manufacturing (AM) and CNC machining. A version of this article was our cover story in the December 2022 issue of Modern Machine Shop. The holes were then sealed off at the surface of the part.
It intends to explore and teach the transitioning of today’s manufacturing systems into on-demand, custom-designed processes that use 3D printing or additive manufacturing, and artificial intelligence (AI). Discovering AI/machine learning methods to enable design automation and customization.
Combining a couple of recent memes in a new way, this article I received through a marketing person I’ve known for more years than either of us will admit to takes a refreshingly positive look at AI. Digital manufacturing means we can prove out that whole complex machining process beforehand.
Photo Credit: Getty Images Modern Machine Shop’s editors and columnists covered a lot of ground in 2023. Modern Machine Shop’s Top 10 Articles of 2023 Tips for Designing CNC Programs That Help Operators. Modern Machine Shop’s Top 10 Articles of 2023 Tips for Designing CNC Programs That Help Operators.
3D measurement tools are available that combine the measurement capabilities of a portable coordinate measuring machine (CMM) with the noncontact functionality of a laser line probe. A portable CMM with advanced laser technology will reduce first-article inspection costs for injection-molded parts.
Mold and machine shops used to determine accuracy in manufacturing projects with theodolites and template comparisons, but today scanning and probing with a laser tracker has become the standard in many industries because of their speed and accuracy. First Article Inspection. Model Generation.
These are the companies from this section: 3D Hybrid Solutions — Seal Beach, CA, 309-264-4834 3D Systems — Rock Hill, SC, 803-326-3900 Absolute Machine Tools Inc. Paul, MN, 651-289-9700 Mazak North America — Florence, KY, 859-342-1700 Methods 3D Inc. — Cincinnati, OH, 513-745-4510 Arburg Inc.
For complex mold machining, like this glass bottle mold, CAD/CAM with innovative toolpath strategies is essential. Photo Credit, all images: BobCAD-CAM Moldmaking is complex, so mold builders are always looking for ways to simplify and streamline getting the part to code with easy, intuitive tool paths.
Plastic thermoforming companies like Duo Form have discovered how to leverage large-format extrusion 3D printing using low-cost plastic pellets to gain a competitive edge. Subtractive Moulds Versus Additive Moulds In conventional thermoforming, plastic sheet material is shaped over moulds to produce the finished part.
The precise fit of this part was possible with on-machine measurement and intelligent modification technology integrated into the control of a high-speed machining center. Machining a micron-level precision mold on the first try is difficult to achieve. Photo Credit, all images: Jingdiao North America.
The first article describes how 2D and 3D sensors enable Boston Dynamics’ Stretch robot to perform more complex tasks, such as unloading boxes from a trailer. But a 3D vision system makes this possible. Finally, we have a story from Athena Manufacturing.
Article by Nick Allen, MD, 3DPRINTUK. As a company, 3DPRINTUK is embedded in the additive manufacturing (AM) / 3D printing world. As such, we can advise you on issues relating to technology and material choice, orientation of parts in a build area to maximise return, design for AM, etc… etc… We live and breathe 3D printing every day.
We’ve recently started utilizing fixtures which hold more parts to improve productivity. Can you help us discern when it makes sense to increase parts per fixture and when to keep it simple? The purpose of increasing part density on a fixture is amortization of tasks for the machine and operator, or even a robot.
Gearbox manufacturer SEAT Componentes needed to automate the unloading of 18,000 machined gears a day at its plant in Spain to guarantee the quality of the parts. Source: Universal Robots No fixed installations The UR10e cobots currently serve 10 different machining lines. UR robot arms transfer parts.
Part of this solution includes the ability for SMMs in Southwestern Pennsylvania to work directly with the institute’s team of robotics engineers and get hands-on with advanced technologies in the institute’s Pittsburgh facility. CapSen Robotics has designed end effectors to sort metal parts.
In a blog article derived from a whitepaper titled, “Maintaining Battlefield Superiority with Metal 3D Printing,” Velo3D examined five ways that sophisticated metal AM can revolutionise the defence sector.
But that’s part of the Synnyvale, Calif.-based system placements in the past quarter, the surgical device manufacturer is ramping up production as part of the limited launch. Editor’s note: This article was syndicated from The Robot Report sibling site Medical Design & Outsourcing.
With related online articles, see other observations, 23 more photos and captions related to smart automated manufacturing technologies. Department of Defense, industry and academia, and it is part of the national network of manufacturing innovation institutes. and the co-located Jane Addams Resource Corp. training facility.
Updates include new functionality, upgraded visuals, features to increase machining performance and reduce production costs, and much more. “Any time there is a human operator touching a part, the chance for scrap increases,” Chmura says.
Coelho says that includes state-of-the-art 3D printers and a full machine shop. Editor’s Note: This article first appeared on sister website MassDevice. It also includes microscopes, incubators, lab ovens, test and measurement equipment and pallet jacks and racking.
He described the machine as a mobile manipulator , with roughly the stature of a human. How the robot engages carts remains part of the mystery. It is also taking a “building-block” approach to hardware and plans to adjust software and machine learning for navigation and learning new tasks. It is just under 6 ft. (2
Article by Daniel Tweer, Managing Director, Rösler UK / AM Solutions. Post-processing is a hot topic in the area of additive manufacturing (AM), which is unsurprising as in many applications, the post-processing step(s) can account for upwards of 50% of the total unit cost for an AM part. GOOD ENOUGH?
the rover features a 5052 aluminum alloy chassis, six 3D-printed nylon wheels, a robotic arm with end-of-arm tooling (EOAT), a life-detection module for sample collection, and 14 onboard cameras. This article is reposted with permission. Coming in at 50 kg (110 lb.), The robotic arm on the Northeastern team’s Mars Rover.
Murphy Forsyth, MMT EAB member and Zero Tolerance general manager and processing engineer shares her top article picks. Source | Zero Tolerance Murphy Forsyth is the injection molding general manager at Zero Tolerance , a rapidly growing plastic injection mold machine shop located in Clinton Township, Michigan.
Article by David Alatorre, CTO, Rivelin Robotics The use of metal additive manufacturing (AM) has revolutionized the manufacturing industry, allowing for the creation of complex and intricate parts in a faster and more cost-effective manner. It is also difficult to scale if the demand for AM parts begins to increase significantly.
The hybrid CNC machine tool is an idea that continues to advance. Applications are not so widespread that hybrid machines are found in typical job shops, but applications are numerous enough to offer an expanding market that continues to be served. The hybrid machine tool is, in one sense, a niche technology.
The chuck jaws used in this turning operation were previously machined, but carried more weight and clamped with more pressure than necessary. Now, APG’s sister company uses 3D printed jaws more optimized to this process. To arrive at fully metal parts, however, the BMD prints must be debound and then sintered.
Major considerations in copper’s material qualities The quality of the materials used is always the first step towards manufacturing high-value parts, and fusing copper with other metals to create the alloys required for 3D printing high-value parts has not been a simple feat.
Stop by next month to see what the most-viewed articles were from October—based on Google Analytics. Part 1 MoldMaking Technology Editorial Director Christina Fuges introduces new MMT Editorial Advisory Board Member Mike Close, Sr. This episode is brought to you by ISCAR with New Ideas for Machining Intelligently.
” “We started thinking about functionally safe 3D vision,” he recalled. ” In the new video below, the previous version of Atlas handles automotive parts and real products weighing up to 25 lb. You need to focus on a use case, build a reliable machine, and manufacture it in a way to build a business.
It’s critical to keep in mind how your 3D-printed design translates to injection molding for both manufacturability and cost. Ten years ago, there was a broadly accepted and well-defined route that a product developer might travel to take a product from concept to actual part. Photo Credit, all images: Protolabs Inc.
Source: (top left) Boucherie, (top right) TK Mold & Engineering, (bottom left) Emuge-Franken, (bottom right) Plastic Ingenuity The top ten most-viewed articles in January were not only a testament to what our readers took an interest in—they reflect what is trending in our small but mighty world of moldmaking. Dapra Corp.,
Article by Oleg Yermanok, Application Engineering Manager, Massivit 3D Additive manufacturing (AM) has the ability to disrupt industrial processes and to facilitate the achievement of innovative, cost-effective, and speedy outcomes when compared to traditional production processes.
When 3D printing contract manufacturer Cumberland Additive recently acquired the metal additive manufacturing operations of Stratasys Direct, the move doubled the company’s number of metal additive manufacturing (AM) machines and gave the company an additional production facility in its home region of Austin, Texas.
Each startup was awarded a $100,000, non-dilutive grant from the Massachusetts Technology Collaborative, or MassTech, as part of a $5 million state initiative. It is also developing machine learning and computer vision tools for accurate perception, pick-and-place operations, and manipulation tasks of fabric-like materials.
Could a machine assist with this physically demanding task, allowing a single electrician to do the job of two? The scene unfolded as part of a new initiative that could significantly impact Denmark’s electrical contracting industry. “This study shows that automation could be a key part of the solution.”
Article by Nick Allen, managing director at 3DPRINTUK. The automotive sector is driven by the need for quality parts, delivered in a timely fashion, and at a competitive price. In all cases the company employs AM to produce parts as good as the original or indeed sometimes better. I bought my fist printer in 2016.
By 3D printing prototype molds with the Fortify process, DeMarini Sports has given its traditional moldmakers more time to work on production tooling, shortening lead times and increasing the company’s development capacity. “Today, they're an integral part of our success. . DeMarini is the only U.S.
Daily Industrial Automation News and Tips: Today we're covering news about Cobot Grippers, PoE Budgets, AS-i Safety, Machine Vision, 3D Printing & Robots, NEC 2023 Changes and more in our Automation This Morning blog for Wednesday, February 22, 2023. Next is an article from Antaira here about how to develop a POE Power Budget.
Throughout the years, Modern Machine Shop has written extensively about Electrical Discharge Machining (EDM). EDM is capable of machining complex shapes in hard materials. From the process of buying a wire EDM to 3D printed parts and beyond, here are ten of the most read EDM articles from Modern Machine Shop.
The company, which has locations in Philadelphia and London, was awarded funding from the UK government’s InnovateUK fund to create 3DGPT as part of the project’s Scalable AM Rule Creation & Dissemination (SAMRCD) initiative. The system is open for public trials at www.authentise.com/3dgpt now.
Advanced CAM programming techniques can make significant differences in the cycle times and costs of jobs, but creating tool paths with these techniques has historically been a time-consuming process, limiting their use to mid- and high-volume parts. Five-axis dynamic milling is chief among these.
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