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Artificial intelligence and machine learning (AI/ML) insights Process optimization is key: The foremost challenge in processmanufacturing is optimizing production, cost and efficiency. Dutta said processmanufacturers are looking to overcome several challenges in the industry.
Processmanufacturing, DCS, cloud insights. The cost and complexity of accessing the critical data connected to the distributed control system (DCS) is a challenge for processmanufacturers. Gone are the days when almost every plant kept its operational technology (OT) separate from the internet.
Digital transformation and the Industrial Internet of Things (IIoT) allow manufacturers to work smarter and faster by giving them access to a lot of information all at once. The world has changed in the last few years due to the COVID-19 pandemic and manufacturing has been one of the industries most affected by it.
To gauge the effectiveness of a manufacturingprocess, manufacturers rely on a KPI called First Pass Yield. In this article, we’ll define First Pass Yield and understand how SMEs use it to improve their overall manufacturing operations efficiency to produce a high-quality product. What is First Pass Yield?
Control Engineering top 5 articles online about the industrial Internet of Things (IIoT) and Industry 4.0 success, open or proprietary IIoT solutions, processmanufacturing and IIoT and more. success Smart sensors play a key role in helping manufacturers achieve Industry 4.0 posted over the last year covered Industry 4.0
Digital transformation has become a major focus for manufacturers in the last few years as they look to improve their operations by making them more automated and efficient. Many are looking for guidance and advice on where to start as they grapple with the new realities in manufacturing.
Control Engineering top 5 articles online about edge computing posted over the last year covered leveraging MQTT and edge devices, controllers and edge computers and 5G’s role in edge computing. The post Hot Control Engineering edge computing articles in 2022 appeared first on Control Engineering.
Transferring knowledge is a key component for manufacturing jobs and it is often incomplete, leaving new workers at a disadvantage. A people-centered approach to digital transformation can help processmanufacturers enhance knowledge transfer and empower workers at all levels of the organization. Digital transformation insights.
Control Engineering most-viewed articles online about discrete and process sensors published in the last year include stories on inertial measurement unit sensors, sensors used for information systems and more. Also: See additional discrete sensor and process sensor stories.
Control Engineering most-viewed articles online about machine and process safety stories published in the last year include stories on electrical safety for machines, removing IT/OT barriers, edge machine safety solutions and more. Also: See additional machine safety and process safety stories.
Control Engineering top 5 articles online about motors and drives posted over the last year covered PLC programming advice, tips and picking the best controller. The post Hot Control Engineering controllers articles in 2022 appeared first on Control Engineering. Also: See additional controller stories here.
The post Digital twin benefits for processmanufacturers appeared first on Control Engineering. . – This originally appeared on Control Engineering Europe’s website. Edited by Chris Vavra, web content manager, Control Engineering , CFE Media & Technology, cvavra@cfemedia.com.
Fero Labs has developed software to help certain types of processmanufacturing plants improve quality output economically when given a random mix of feedstock. I wrote about the company last August— A Better Way to Control Process Quality. So, I asked the very patient publicist. And, I did. He was most helpful.
APC lets manufacturers leverage the capabilities they often already have in the existing control system. Advanced Process Control Insights. Advanced process control (APC) is a way for processmanufacturers to augment and enhance the technology that often already exists on plant floors.
Advanced analytics help manufacturers learn how everything operates and how efficient they can be. Advanced analytics applications help subject matter experts (SMEs) build models so they can better understand how process changes will improve environmental performance. Learning Objectives. Advanced Analytics Insights.
Your manufacturing company suffers inconsistencies, time crunches, and other setbacks from outdated systems. You ask yourself, how do I automate a manual process? If you are curious how digital transformation might be right for your business, this article is for you. What is digital transformation and how can it help my company?
smart manufacturing and digital transformation. Control Engineering asked these questions and others about smart manufacturing and digital transformation to Jeff Winter, senior director industry strategy, manufacturing, Hitachi Solutions, and an industry expert on Industry 4.0 initiatives. Review differences in Industry 4.0,
Control Engineering’s top 5 content over the past week covered advanced process control, PLC programming, device lifecycle management and more. Links to each article below. Six questions that can help remove advanced process control roadblocks. Analysis on the acquisitions and reports are highlighted below.
Links to each article below. Leveraging the OT edge to navigate processmanufacturing. Systems integration is a complex process that requires time, dedication, and the ability to take an objective look at the bigger picture.
Links to each article below. The future of automation, engineering and manufacturing relies on the younger workforce, and these 36 individuals are here to advance their industries now and for years to come. Circuit board manufacturing relies on fast IPC control. Engineering leaders under 40, class of 2022.
The next generation of solutions has arrived, paving the way for advanced manufacturing. In practice, an available system is not limited to operating with one original equipment manufacturer (OEM) product or a limited number of communication protocols. manufacturing applications appeared first on Control Engineering.
Learning Objectives ZF Group, an automotive manufacturer, provides motion controls for automotive, industrial, wind power. 2023 ARC Industry Forum keynote insights Automotive, industrial and energy manufacturer ZF Group provides motion controls for automotive, industrial and wind power. The 2023 ARC Industry Forum, in Orlando, Feb.
Control Engineering’s top 5 content over the past week covered PLC programming, sustainable 5G, agile and flexible manufacturing and more. Links to each article below. Manufacturing needs to be agile, resilient and sustainable. Digital transformation and IIoT’s impact on processmanufacturing.
Analytics insights Sustainability has been recognized as an area of significant importance in the process industries, but many organizations face challenges accessing and connecting data from siloed systems. Reducing carbon emissions A global chemical manufacturer recently pledged to reduce its carbon intensity in half by 2030.
Links to each article below. Leveraging the OT edge to navigate processmanufacturing. Digital transformation and IIoT’s impact on processmanufacturing. Manufacturing needs to be agile, resilient and sustainable. On Mondays, see the top 5 articles of the prior week.
Inevitable revolutionary changes in the near future call for manufacturers to upgrade their facilities by implementing infrastructure changes across the board. 5G in manufacturing is already becoming a reality and companies that get ahead of the curve will be well-positioned for the future. Edge Computing Insights.
Understand the costs and challenges processmanufacturing plants face due to running legacy control systems. Today’s processmanufacturing plants are under a lot of pressure. Figure 2: Modern control systems make it easy to take advantage of automation technologies that are now considered manufacturing best practices.
Processmanufacturers typically operate in data-rich environments and know their plants inside out. Even if this information exists within the manufacturing ecosystem, the plant maintenance and operational heads don’t really know how to use it to achieve optimum plant productivity. .
Links to each article below. is bringing technology, people and processes closer together and is continuing to bring power to the worker as the next generation of manufacturing begins. How Industry 4.0 is evolving and fostering innovation, growth Industry 4.0 See video. What’s new in wireless, RFID for IoT asset tracking?
Links to each article below. Improving sustainability with advanced analytics applications Three case studies demonstrate the ways processmanufacturers are leveraging their advanced analytics applications to promote sustainable operations and business practices. On Mondays, see the top 5 articles of the prior week.
Links to each article below. Beyond PID: 6 advanced strategies to add value to modern process control While PID control is a good choice for most process control applications, sometimes the application is too challenging or complicated. See diagrams, equations. What’s new in wireless, RFID for IoT asset tracking?
Links to each article below. The future of automation, engineering and manufacturing relies on the younger workforce, and these 36 individuals are here to advance their industries now and for years to come. Evaluating edge as a platform.
Links to each article below. Integrating supervisory control and data acquisition (SCADA) systems with manufacturing execution systems (MES) can help transfer usable information and utilize it to create future improvements. PLC programming dos and don’ts to consider. Benefits of integrating a MES system with SCADA.
Links to each article below. Control Engineering’s most clicked articles in December 2022 included stories on HMI/SCADA systems and solutions, MQTT, SI Giants and System Integrator of the Year winners and more. Taking control of your control system. Control Engineering hot topics, December 2022.
Links to each article below. The future of automation, engineering and manufacturing relies on the younger workforce, and these 36 individuals are here to advance their industries now and for years to come. See related article: Why modernize plant instrumentation, controls. Circuit board manufacturing relies on fast IPC control.
Links to each article below. A modern supervisory control and data acquisition (SCADA) system should be designed to help manufacturers take advantage of digital transformation and should run on modern technology. Key development tools and standards ensure interoperability among many EtherCAT devices and manufacturers.
Links to each article below. Six industrial robotics trends for 2023 Robotics are becoming more important and manufacturers are recognizing their growing role in many different industries and applications. See top 3 covers and top 10 articles posted prior to 2022. On Mondays, see the top 5 articles of the prior week.
Offset a mile recession in 2024 and depression in 2030 in part with manufacturing automation. Manufacturing economy insights. Manufacturers can prepare for the future and take charge of the situation rather than letting things happen to them; manufacturing automation is part of the preparation. Learning Objectives.
The use of colored indicators, according to NAMUR NE107, is common practice in process control applications. Many process control equipment manufacturers have used this standard across their product lines to improve the effectiveness and efficiency of plant operators.
Computer-aided design (CAD) has completely transformed the manufacturingprocess. In fact, CAD and computer numerical control ( CNC) are two technologies responsible for a revolution in most of the manufactured goods we have seen in recent years. CAD’s importance in the modern manufacturingprocess.
That’s a tough adjustment for the manufacturing industry, which has been slow to adopt change. These lessons can be applied as a general practice for manufacturers looking to embrace the new, data-driven era. The post Manufacturing digitalization: Think differently, working smarter appeared first on Control Engineering.
Links to each article below. Universal automation can help make smart factories a reality in process industries and giving users more freedom and flexibility in their day-to-day activities. Universal automation lays the foundation for smart factories. There’s no postponing the patch as of March.
With the opportunity to improve manufacturing operational efficiencies through digital transformation, businesses are facing increasing cyber threats in their environments, now more than ever. Many devices on a manufacturing floor, after all, were designed before the internet and weren’t created with cybersecurity in mind.
insights Easier traceability results from advances in technologies such as machine vision combining with the industrial Internet of Things (IIoT) to make manufacturing more flexible. Manufacturers want to know where a product is located within the wider production or distribution context. Traceability 4.0 Industry 4.0
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