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Robotic arms in large-scale 3Dprinting deposit materials layer by layer, transforming production. One technology that is pushing the boundaries of what’s possible is 3Dprinting. 3Dprinting empowers small players to create cost-effective robot parts with no minimum order quantity, starting from lot size.
Once relegated to rapid prototyping, 3Dprinting technology has now advanced far beyond the design studio. Today molders, moldmakers and OEMs alike are turning to this layer-by-layer production technology to save time, serve new markets and even fill supply chain gaps. Machines have improved and material options have widened.
Aerospace company Sidus Space has recognised additive manufacturing’s capability as a highly effective tool to optimise weight in systems designed to reach space, with the development of a 3D-printed satellite set to launch in 2023. To be fit for launch in 2023, the satellite, dubbed as LizzieSat, cannot weigh more than 100 kilograms.
One of the “hottest” metals currently garnering interest in additive manufacturing is copper – largely because of its greater thermal conductivity , which is desired in industries like electronics and rocketry where heat exchange is essential.
Source: Hurco Market Dynamics and Business Strategies Reshoring trends are leading to increased emphasis on domestic production in many markets. This shift is driven by concerns over supply chain resilience and a desire for greater control over quality and leadtimes. Diversification is a key strategy for many mold builders.
This is in large part due to its superior thermal conductivity, which is desirable in rocketry and industrial applications such as electronics, where heat exchange is critical. It was essentially a powder looking for a process, for years—before it found its niche in 3Dprinting.” Cleland
The advantages of vertical integration in micro molding include enhanced control over the entire production process, improved coordination between design and manufacturing stages, reduced leadtimes, better quality assurance and increased cost efficiency. We are now close to using this technology for 3D-printed prototype tooling.
There are many benefits to this method, as lower initial costs and shorter turnaround times make it easier for new or smaller companies with tight budgets to produce their parts and products. Instead, 3Dprinting and CNC Machining may be a more viable option if you know you will only be producing less than 500 parts.
Additionally, there is growing interest in additive manufacturing (3Dprinting), which is gaining traction for producing complex, lightweight components, especially in aerospace and defence industries. The group is focusing on expanding its offerings in emerging sectors like aerospace, defence, and electronics. Industry 4.0
Before the end of the next day, I was an electronic assembler. Worked my way from mechanical assembly, electrical assembler up to electronic tech. Pete also appears in our sister podcast all about 3dprinting or additive manufacturing. So my role changed relatively quickly. Assembly tech. I mix and edit the show.
It also reduced maintenance costs, tool costs (30-40%) and tooling leadtimes (20-30%). This is unfortunate since tool production — especially hard/metal tools — can have long leadtimes and add considerable cost to the bottom line. Photo Credit: General Atomics Aeronautical Systems Inc.
Mr. Bajaj shared with DMI editor Aanand Pandey detailed insights on 3DPrinting, the technology’s increasing adoption in the manufacturing industry, and its powerful advantages. Another area in healthcare where 3Dprinting has made a significant impact is dentistry, Mr. Bajaj said.
New Metal 3DPrinting System Accelerates Mold Insert Production. Mantle highlights its new metal 3D printer, which can reportedly produce precision metal mold inserts from a CAD file in a fraction of the time and cost of conventional manufacturing, without requiring programming. Photo Credit: Addifab, Nexa3D.
Along with extensive experience in caps, closures and dispensers, the company’s proficiency in tight-tolerance, high-cavitation applications brings opportunities in medical device, personal care and electronic components. This internal capability allows Dynamic Tool to manage leadtime and avoid outsourcing bottlenecks.
Photo Credit: Husky Technologies The booth will feature cutting-edge technology, such as the UltraShot and UltraMelt injection systems, which are designed to meet the strictest requirements for precision and accuracy and are ideal for use in the medical and consumer electronics industries.
Listeners who are not in manufacturing might not know this, but it does not take an electronic device to measure part details with units smaller than the eye can see. Pete Zelinski: A micrometer is maybe the most signature tool for the work of a precision machinist, that is a specialist at making precision parts in metal through machining.
And sort of jack of all trades, building stuff and very little bit of electronics work. So we've always worked with a few machine shops around and we have friends who have machine shops, and we know the machine shops and the whole process and the whole paradigm of running work through US machine shops at the time.
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