While I was researching the QAD acquisition of RedZone, I noticed the prominence of something called “Adaptive Solutions.” When I mentioned I was curious about what that meant in beyond marketing terms, the PR team went to work and set up a conference call with QAD CEO Anton Chilton.

He told me, “The pace of change facing manufacturers has required a real-time response to situations. Industry models are changing. For instance, look at the automotive industry transitioning to electric vehicles. So they need solutions to adapt to rapid change.”

This explanation comes from the company’s website under the manufacturing tab—Digital manufacturing fully integrates planning, scheduling, quality, cost management, material movement and shop floor control. The solution allows manufacturers to leverage advanced digital manufacturing technologies to better communicate, analyze and use information to meet cost and quality objectives. Build a strong foundation for lean manufacturing concepts that eliminates waste throughout your operations. QAD’s manufacturing ERP capabilities also adapt to any style of manufacturing and to the unique needs of a geographic location and industry.

I mentioned that my experience and coverage usually ended with the MES layer. I have only a little ERP experience. Chilton said, “Some people see ERP as something like concrete poured in the form and left to harden. Enter a platform emphasizing no-code or low-code where users can build new capabilities on it without intrusive customization.” That sounds like a step in the right direction.

We spoke of the meaning of the RedZone acquisition. “We speak of the foundation of people, process, systems,” he said. “We due process and systems well with our current portfolio. With the RedZone acquisition, we can better address the people part of the equation. RedZone is a pure SaaS play providing real-time information to front line workers. It’s in the hands of workers on a tablet configured to each person’s role. The secret sauce includes locking in best practices such as kaizen right in the system on the tablet.  The system encourages the team to work collaboratively.”

I’m always curious about integrating the new acquisition into the existing structure. “RedZone can take in information from directly from QAD. It offers deeper interpretation with deeper modules, such as enterprise quality management and others.”

How good is this application? Chilton—“on overage RedZone users have seen 42% increased productivity for medium sized companies and 20% for large enterprises. It scales because it’s implemented at the plant level. The improvements are typically seen within the first 90 days on average. It’s in 1,000 locations with 300,000 users.”

Only a few months earlier, QAD had acquired LiveJourney. Its product is a data mining and predictive modeling application. It offers analysis of real-time data on the fly. It compares patterns from the actual to the as-designed. Managers and workers can use the results to find constraints or other problems and attack them as part of their Lean continuous improvement.

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